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Fuel Pump Module: Installation

  1. Install fuel pump module into fuel tank.
  2. Connect the siphon and fuel line to the fuel pump module (Fig 1).
    Fig 1: Identifying Pump Top Connectors
    G03572793Courtesy of DAIMLERCHRYSLER CORP.
  3. Connect the fuel pump electrical connector to the bottom of the module top (Figure).
  4. The wire connector to the passenger side level sensor needs to be connected.
  5. Install the fuel pump module top to the module (Fig 2) and (Fig 3).
    Fig 2: Identifying Module Top Alignment Pins
    G03572794Courtesy of DAIMLERCHRYSLER CORP.
    Fig 3: Identifying Alignment Pins In Place
    G03572795Courtesy of DAIMLERCHRYSLER CORP.
  6. Install the Fuel Pump Module gasket and lock ring (Figure).
    NOTE: Use a brass punch to install the 1/4 turn lock ring.
  7. Connect the fuel line and electrical connector (Figure).
  8. Install fuel tank. Refer to FUEL TANK 
  9. Connect the negative battery cable.
  10. Fill fuel tank. Use the DRBIII® scan tool to pressurize the fuel system. Check for leaks.