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Module-Fuel Pump: Installation

Fig 1: HOSE CONNECTIONS
GC0013051Courtesy of DAIMLERCHRYSLER CORP.
  1. Install pump module into tank.
  2. Connect fuel return lines to module.
    Fig 2: HOSE CONNECTIONS DR SIDE
    GC0013056Courtesy of DAIMLERCHRYSLER CORP.
  3. Lines connected.
    Fig 3: PUMP MODULE DR SIDE
    GC0013054Courtesy of DAIMLERCHRYSLER CORP.
  4. Connect fuel supply line to module and make sure it is locked in place.
    Fig 4: MODULE ELECTRICAL CONNECTORS
    GC0013053Courtesy of DAIMLERCHRYSLER CORP.
  5. Connect electrical connectors to bottom of module top, Install module top to module bottom.
    Fig 5: LEFT SIDE MODULE ORIENTATION
    GC0013034Courtesy of DAIMLERCHRYSLER CORP.
  6. Install module and align marks on the module for proper orientation.
    Fig 6: TOOL 9430 LEFT SIDE MODULE
    GC0013036Courtesy of DAIMLERCHRYSLER CORP.
  7. Install module lock-ring.
  8. Use special tool #9340 to tighten left side module lock ring.
  9. Connect the electrical connector to left side module.
    Fig 7: Locating Plastic Access Cover
    GC0013068Courtesy of DAIMLERCHRYSLER CORP.
  10. Install plastic access cover.
    Fig 8: FOAM PAD UNDER SEAT
    GC0013033Courtesy of DAIMLERCHRYSLER CORP.
  11. Fold the foam pad covering access cover for modules back into place.
    Fig 9: REAR SEAT UP
    GC0013029Courtesy of DAIMLERCHRYSLER CORP.
  12. Install rear lower seat cushion
    Fig 10: REAR SEAT
    GC0013028Courtesy of DAIMLERCHRYSLER CORP.
  13. Rear lower seat cushion installed.
    Fig 11: DRAINING FUEL
    GC0013027Courtesy of DAIMLERCHRYSLER CORP.
  14. Fill fuel tank.
  15. Connect negative battery cable.
  16. Fill fuel tank. Use the scan tool to pressurize the fuel system. Check for leaks.