Regulator-Fuel Pressure: Removal

Release the fuel pressure, refer to the Fuel Pressure Release Procedure .
Disconnect negative battery cable.
NOTE: The fuel level of the vehicle must be below 5/8 of a tank before you remove the module lock-rings. If it is above that you can spill fuel in the vehicle.

Fig 1: DRAINING FUEL
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Drain partial fuel from fuel tank through the filler tube. Use a hard nylon tube, with a 30° cut on the end, to push the check valve open to drain fuel from tank.

Fig 2: REAR SEAT
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Remove the rear lower seat cushion.

Fig 3: REAR SEAT UP
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Push seat back and up to remove seat cushion.

Fig 4: FOAM PAD UNDER SEAT
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Fold back the foam pad covering access cover for modules.

Fig 5: ACCESS COVER RIGHT SIDE MODULE
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Remove plastic access covers from floor pan right side.

Fig 6: RIGHT SIDE MODULE ORIENTATION
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Disconnect the fuel supply line from module.
Mark the module orientation.

Fig 7: TOOL 9430 RIGHT SIDE MODULE
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Use special tool #9340 to remove right side module lock ring.

Fig 8: DRAINING RIGHT SIDE
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Drain fuel from right side of fuel tank. Lift module up enough to push hose into tank and drain. Do not spill fuel in interior of vehicle.

Fig 9: MODULE PASS SIDE
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Pull module up and out of fuel tank.

Fig 10: PRESSURE REG LOCATION
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Fuel Pressure regulator location.

Fig 11: FUEL PRESSURE REGULATOR
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Note location of ground wire tab location.

Fig 12: GROUND WIRES RT SIDE
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Remove ground wire.

Fig 13: REMOVING RETAINING CLIP
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Use a screwdriver and pry up on retaining clip.

Fig 14: RETAINING CLIP
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Clip in the off position.

Fig 15: REG REMOVED/INSTALL
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Fuel pressure regulator removed.

Fig 16: O-RING
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Remove o-ring from module.