Right Side Module

Release the fuel pressure, refer to the Fuel Pressure Release Procedure .
Disconnect negative battery cable.
NOTE: The fuel level of the vehicle must be below 5/8 of a tank before you remove the module lock-rings. If it is above that you can spill fuel in the vehicle.

Fig 1: DRAINING FUEL
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Drain partial fuel from fuel tank through the filler tube. Use a hard nylon tube, with a 30° cut on the end, to push the check valve open to drain fuel from tank.

Fig 2: REAR SEAT
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Remove the rear lower seat cushion.

Fig 3: REAR SEAT UP
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Push seat back and up to remove seat cushion.

Fig 4: FOAM PAD UNDER SEAT
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Fold back the foam pad covering access cover for modules.

Fig 5: LEFT SIDE MODULE ORIENTATION
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Disconnect the electrical connector from left side module.
Mark the module orientation.

Fig 6: TOOL 9430 LEFT SIDE MODULE
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Use special tool #9340 to remove left side module lock ring.

Fig 7: DRAINING LEFT SIDE
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Drain fuel from left side of fuel tank. Lift module up enough to push hose into tank and drain. Do not spill fuel in interior of vehicle.

Fig 8: ELECTRICAL CONNECTORS
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Lift module up and out of tank as far as possible.
Disconnect the electrical connector from the bottom of the left side module.

Fig 9: PUMP MODULE DR SIDE
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Pump module left side.
Lift module top half off and tip lower half on its side to drain remaining fuel from the reservoir.

Fig 10: RELEASE TAB
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Push in on the release tab on the fuel line fitting to release the fuel line from the fuel pump fitting.

Fig 11: LINE RELEASE
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Remove the Fuel supply line from the top of the bottom half of the module.

Fig 12: HOSE CONNECTIONS DR SIDE
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Fuel return line (1) and Saipan return line (2). Just pull tube up to release from module.

Fig 13: HOSE CONNECTIONS
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Remove the fuel return and Siphon return hoses from the bottom module.

Fig 14: ACCESS COVER RIGHT SIDE MODULE
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Remove plastic access covers from floor pan right side.

Fig 15: RIGHT SIDE MODULE ORIENTATION
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Disconnect the fuel supply line from module.
Mark the module orientation.

Fig 16: TOOL 9430 RIGHT SIDE MODULE
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Use special tool #9340 to remove right side module lock ring.

Fig 17: DRAINING RIGHT SIDE
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Drain fuel from right side of fuel tank. Lift module up enough to push hose into tank and drain. Do not spill fuel in interior of vehicle.

Fig 18: MODULE PASS SIDE
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Pull module up and out of fuel tank.

Fig 19: LEVEL CARD LOCKING TABS
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Unlatch the fuel level sending card from module.

Fig 20: CARD REMOVED PASS SIDE
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Fuel level sending card released.

Fig 21: GROUND WIRES RT SIDE
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Remove the ground wire from the check valve and fuel pressure regulator.

Fig 22: LEVEL CARD WIRES PASS SIDE
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Remove fuel level sending card from module.
Cut tie straps from hoses to remove wiring harness for fuel level card.