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Fuel Level Sending Unit / Sensor: Installation

  1. Install fuel level sending card to module.
  2. Connect electrical connector for fuel level sending card.
  3. Install module top to module. See Fig 1 and. See Fig 2.
    Fig 1: Module Top Alignment Pins
    GC0000374Courtesy of DAIMLERCHRYSLER CORP.
    Fig 2: Alignment Pins In Place
    GC0000375Courtesy of DAIMLERCHRYSLER CORP.
  4. Install module into the tank with the level unit towards rear of tank.
  5. Install a new seal onto the tank, making sure seal is properly seated in tank groove.
    6. NOTE: Use a brass punch to Install the 1/4 turn lock ring. Make sure all 5 tabs are properly seated.
  6. Install module lock ring.
  7. Connect vapor line and electrical connector.
  8. Install fuel tank, (Refer to FUEL SYSTEM/FUEL DELIVERY/FUEL TANK - INSTALLATION) 
  9. Connect negative battery cable.
  10. Fill fuel tank. Use the scan tool to pressurize the fuel system. Check for leaks.
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