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Fuel Pump Module: Installation

  1. Install fuel pump module into fuel tank.
  2. Connect siphon and fuel line to fuel pump module. See Fig 1.
    Fig 1: Pump With Top Removed
    GC0000373Courtesy of DAIMLERCHRYSLER CORP.
  3. Connect fuel pump electrical connector to bottom of module top. See Figure.
  4. The wire connector to the passenger side level sensor needs to be connected.
  5. Install fuel pump module top to module. See Fig 2 and. See Fig 3.
    Fig 2: Module Top Alignment Pins
    GC0000374Courtesy of DAIMLERCHRYSLER CORP.
    Fig 3: Alignment Pins In Place
    GC0000375Courtesy of DAIMLERCHRYSLER CORP.
  6. NOTE: Use a brass punch to install the 1/4 turn lock ring.
  7. Install Fuel Pump Module gasket and lock ring.
  8. Connect vapor line and electrical connector.
  9. Install fuel tank, (Refer to FUEL SYSTEM/FUEL DELIVERY/FUEL TANK - INSTALLATION) 
  10. Connect negative battery cable.
  11. Fill fuel tank. Use the scan tool to pressurize fuel system. Check for leaks.