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Fuel Rail: Installation: 3.5L

  1. Lightly lubricate the fuel injector O-rings. See Fig 1 with a couple drops of clean engine oil.
    Fig 1: Fuel Injector O-Ring
    GC0000403Courtesy of DAIMLERCHRYSLER CORP.
  2. Install retaining clips on fuel injectors.
  3. Push injectors into fuel injector rail until clips are in the correct position. See Fig 2.
    Fig 2: Installing Fuel Injector
    GC0000405Courtesy of DAIMLERCHRYSLER CORP.
  4. Position fuel rail over cylinder heads, and push rail into place. Tighten fuel rail mounting bolts to 28 N.m (250 in. lbs.) torque.
  5. Connect the fuel supply tube quick connect fitting to the fuel rail. See Fig 3. .
    Fig 3: Fuel Line Quick Connector
    GC0000402Courtesy of DAIMLERCHRYSLER CORP.
  6. Connect and lock the electrical connectors to the fuel injectors. See Fig 4.
    Fig 4: Fuel Rail
    GC0000401Courtesy of DAIMLERCHRYSLER CORP.
  7. Install intake manifold plenum. Refer to INTAKE MANIFOLD .
  8. Connect negative cable to battery.