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Emissions Control System: Tube: Installation: 3.8L

Fig 1: GASKET PROFILE
GC0001499Courtesy of DAIMLERCHRYSLER CORP.
  1. Inspect rubber silicone seals on intake manifold end of EGR tube. See Fig 1.
    Fig 2: INTAKE GASKET
    GC0001498Courtesy of DAIMLERCHRYSLER CORP.
  2. Install upper tube into the intake manifold. See Fig 2, being careful that the silicone rubber seals are correctly installed and undamaged.
    Fig 3: EGR TUBE AT INTAKE MANIFOLD
    GC0001502Courtesy of DAIMLERCHRYSLER CORP.
  3. Tighten the tube to intake manifold bolts to 5.6 N.m (50 in. lbs.) torque
  4. Install bracket and screws. See Fig 3.
    Fig 4: EGR VALVE LOCATION & TUBE
    GC0001501Courtesy of DAIMLERCHRYSLER CORP.
  5. Tighten the EGR upper tube to EGR valve bolts to 11.3 N.m (100 in. lbs.) torque. See Fig 4.
    Fig 5: EGR TUBE BRACKET
    GC0001500Courtesy of DAIMLERCHRYSLER CORP.
  6. Tighten tube bracket bolts to 5.6 N.m (50 in. lbs.) torque. See Fig 5.