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Emissions Control System: Valve: Installation: 3.5L

Fig 1: EGR VALVE REMOVED
GC0001505Courtesy of DAIMLERCHRYSLER CORP.
  1. Install the 2 mounting bolts into the EGR valve and gasket. See Fig 1.
    Fig 2: EGR VALVE AND TUBE
    GC0001496Courtesy of DAIMLERCHRYSLER CORP.
  2. Loose install the EGR valve to cylinder head.
  3. Loose install the EGR tube to EGR valve. See Fig 2.
  4. Tighten the EGR upper tube to EGR valve bolts to 11.3 N.m (100 in. lbs.) torque.
    Fig 3: EGR VALVE
    GC0001504Courtesy of DAIMLERCHRYSLER CORP.
  5. Connect and lock the electrical connector for the EGR valve. See Fig 3.
  6. Install the battery.
  7. Connect the positive then the negative battery cable.