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Emissions Control System: Valve: Installation: 3.8L

Fig 1: EGR VALVE GASKET
GC0001506Courtesy of DAIMLERCHRYSLER CORP.
  1. Install the 2 mounting bolts into the EGR valve and gasket. See Fig 1.
    Fig 2: EGR VALVE MOUNTED
    GC0001503Courtesy of DAIMLERCHRYSLER CORP.
  2. Loose install the EGR valve to cylinder head. See Fig 2.
  3. Loose install the EGR tube to EGR valve.
    Fig 3: EGR TUBE BRACKET
    GC0001500Courtesy of DAIMLERCHRYSLER CORP.
  4. Install and tighten EGR tube bracket bolt. See Fig 3.
  5. Tighten the EGR tube to EGR valve bolts to 11.3 N.m (100 in. lbs.) torque.
    Fig 4: EGR VALVE LOCATION & TUBE
    GC0001501Courtesy of DAIMLERCHRYSLER CORP.
  6. Connect and lock the electrical connector for the EGR valve. See Fig 4.
  7. Install the battery.
  8. Connect the positive then the negative battery cable.