Module-Fuel Pump: Installation

Fig 1: Hose Connections At Module

Courtesy of DAIMLERCHRYSLER CORP.

Install pump module into tank.
Connect fuel return lines to module.

Fig 2: View Of Fuel Return Line, Saipan Return Line & Module
Courtesy of DAIMLERCHRYSLER CORP.
Lines connected.

Fig 3: View Of Module Fuel Level Sending Card, Fuel Return Lines & Fuel Supply Line
Courtesy of DAIMLERCHRYSLER CORP.
Connect fuel supply line to module and make sure it is locked in place.

Fig 4: Module Electrical Connectors
Courtesy of DAIMLERCHRYSLER CORP.
Connect electrical connectors to bottom of module top, Install module top to module bottom.

Fig 5: Left Side Module Orientation
Courtesy of DAIMLERCHRYSLER CORP.
Install module and align marks on the module for proper orientation.

Fig 6: Removing/Installing Left Side Module Lock Ring Using Special Tool
Courtesy of DAIMLERCHRYSLER CORP.
Install module lock-ring.
Use special tool #9340 to tighten left side module lock ring.
Connect the electrical connector to left side module.

Fig 7: Locating Plastic Access Cover
Courtesy of DAIMLERCHRYSLER CORP.
Install plastic access cover.

Fig 8: Foam Pad Under Seat
Courtesy of DAIMLERCHRYSLER CORP.
Fold the foam pad covering access cover for modules back into place.

Fig 9: Pulliing Rear Seat Up
Courtesy of DAIMLERCHRYSLER CORP.
Install rear lower seat cushion

Fig 10: Rear Seat
Courtesy of DAIMLERCHRYSLER CORP.
Rear lower seat cushion installed.

Fig 11: Draining Fuel
Courtesy of DAIMLERCHRYSLER CORP.
Fill fuel tank.
Connect negative battery cable.
Fill fuel tank. Use the scan tool to pressurize the fuel system. Check for leaks.