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Home >> Chrysler >> 2006 >> 300 Base, 42RLE/VLP >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Fuel Delivery - Diesel >> Sensor-Fuel Level Sending Unit >> Removal >> Left Side Module
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Left Side Module

  1. Release the fuel pressure, refer to STANDARD PROCEDURE - FUEL SYSTEM PRESSURE RELEASE PROCEDURE .
  2. Disconnect negative battery cable.
    NOTE: The fuel level of the vehicle must be below 5/8 of a tank before you remove the module lock-rings. If it is above that you can spill fuel in the vehicle.
    Fig 1: Draining Fuel
    GC0013027Courtesy of DAIMLERCHRYSLER CORP.
  3. Drain partial fuel from fuel tank through the filler tube. Use a hard nylon tube, with a 30° cut on the end, to push the check valve open to drain fuel from tank.
    Fig 2: Rear Seat
    GC0013028Courtesy of DAIMLERCHRYSLER CORP.
  4. Remove the rear lower seat cushion.
    Fig 3: Pulliing Rear Seat Up
    GC0013029Courtesy of DAIMLERCHRYSLER CORP.
  5. Push seat back and up to remove seat cushion.
    Fig 4: Foam Pad Under Seat
    GC0013033Courtesy of DAIMLERCHRYSLER CORP.
  6. Fold back the foam pad covering access cover for modules.
    Fig 5: Left Side Module Orientation
    GC0013034Courtesy of DAIMLERCHRYSLER CORP.
  7. Disconnect the electrical connector from left side module.
  8. Mark the module orientation.
    Fig 6: Removing/Installing Left Side Module Lock Ring Using Special Tool
    GC0013036Courtesy of DAIMLERCHRYSLER CORP.
  9. Use special tool #9340 to remove left side module lock ring.
    Fig 7: Draining Left Side
    GC0013035Courtesy of DAIMLERCHRYSLER CORP.
  10. Drain fuel from left side of fuel tank. Lift module up enough to push hose into tank and drain. Do not spill fuel in interior of vehicle.
    Fig 8: Locating Electrical Connectors
    GC0013039Courtesy of DAIMLERCHRYSLER CORP.
  11. Disconnect the electrical connector for the left side fuel level card from bottom of the module top.
  12. Disconnect the electrical connector for the right side fuel level sending card.
  13. Lift module top half off and tip lower half on its side to drain remaining fuel from the reservoir.
    Fig 9: Wire Location Left Card
    GC0013038Courtesy of DAIMLERCHRYSLER CORP.
  14. Remove wire from module.
    Fig 10: Releasing Tabs From Card
    GC0013026Courtesy of DAIMLERCHRYSLER CORP.
  15. Use a screwdriver to separate the locking tabs on the level sending card.
    Fig 11: Remove/Install Level Card
    GC0013025Courtesy of DAIMLERCHRYSLER CORP.
  16. Lift level sending card straight up and out of module.
    Fig 12: Remove Level Card
    GC0013024Courtesy of DAIMLERCHRYSLER CORP.
  17. Disconnect the electrical wiring from module.
  18. Remove level sending card.
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