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Regulator - Fuel Pressure: Installation

Fig 1: O-Ring
GC0000387Courtesy of CHRYSLER LLC
  1. Install o-ring.
    Fig 2: Ground Ring
    GC0013064Courtesy of CHRYSLER LLC
  2. Install ground ring.
    Fig 3: Removing/Installing Regulator
    GC0013061Courtesy of CHRYSLER LLC
  3. Install Fuel Regulator and ground ring. Note location of ground ring.
    Fig 4: Locating Ground Wires (Right Side)
    GC0013057Courtesy of CHRYSLER LLC
  4. Install ground wire.
    Fig 5: Retaining Clip
    GC0013062Courtesy of CHRYSLER LLC
  5. Install Fuel Pressure Regulator retaining clip.
    Fig 6: Remove/Install Right Side Module
    GC0013050Courtesy of CHRYSLER LLC
  6. Install module into tank.
    Fig 7: Right Side Module Orientation
    GC0013045Courtesy of CHRYSLER LLC
  7. Align marks on the module for proper orientation.
    Fig 8: Tool 9430 Right Side Module
    GC0013047Courtesy of CHRYSLER LLC
  8. Install module lock-ring.
  9. Use special tool #9340 to tighten right side module lock ring.
  10. Connect the fuel supply line to module.
    Fig 9: Access Cover Right Side Module
    GC0013044Courtesy of CHRYSLER LLC
  11. Install plastic access covers to floor pan right side.
    Fig 10: Foam Pad Under Seat
    GC0013033Courtesy of CHRYSLER LLC
  12. Fold the foam pad covering access cover for modules back into place.
    Fig 11: Pulling Rear Seat Up
    GC0013029Courtesy of CHRYSLER LLC
  13. Install rear lower seat cushion
    Fig 12: Rear Seat
    GC0013028Courtesy of CHRYSLER LLC
  14. Rear lower seat cushion installed.
    Fig 13: Draining Fuel
    GC0013027Courtesy of CHRYSLER LLC
  15. Fill fuel tank.
  16. Connect negative battery cable.
  17. Fill fuel tank. Use the scan tool to pressurize the fuel system. Check for leaks.