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Tank - Fuel: Installation

Fig 1: Fuel Tank Assembly
GC0013077Courtesy of CHRYSLER LLC
1 - Right Side Module
2 - Control Valve
3 - Left Side Module (Fuel Pump Module)
  1. Support fuel tank with transmission jack.
    Fig 2: Tank Vent Line Routing
    GC0013076Courtesy of CHRYSLER LLC
  2. Raise tank and push filler tube vent line through bracket.
    Fig 3: Tank Straps
    GC0013072Courtesy of CHRYSLER LLC
  3. Fuel tank strap bolt locations.
    Fig 4: Tank Strap Bolts
    GC0013086Courtesy of CHRYSLER LLC
  4. Install bolt for fuel tank strap and tighten.
    Fig 5: Tank Strap Bolts
    GC0013085Courtesy of CHRYSLER LLC
  5. Install bolt for fuel tank strap and tighten.
    Fig 6: Vapor Connection on Tank
    GC0013084Courtesy of CHRYSLER LLC
  6. Connect vapor line.
    Fig 7: Fuel Line Disconnected
    GC0013083Courtesy of CHRYSLER LLC
  7. Connect the fuel supply line.
    Fig 8: EVAP Line
    GC0013073Courtesy of CHRYSLER LLC
  8. Connect the EVAP line in the right rear wheel well.
  9. Install the drive shaft. Refer to INSTALLATION .
  10. Install the exhaust system.
    Fig 9: Remove/Install Filler Tube
    GC0013087Courtesy of CHRYSLER LLC
  11. Install metal filler tube to rubber tube on fuel tank.
    Fig 10: Filler Tube Clamp Removed
    GC0013088Courtesy of CHRYSLER LLC
  12. Install clamp to filler tube and tighten
    Fig 11: Vent Line
    GC0013074Courtesy of CHRYSLER LLC
  13. Connect the filler tube vent line.
    Fig 12: Locating Inner Splash Shield
    GC0013075Courtesy of CHRYSLER LLC
  14. Install the inner splash shield.
    Fig 13: Driver Side Splash Shield
    GC0013090Courtesy of CHRYSLER LLC
  15. Install the left underbody splash shield.
    Fig 14: Remove/Install Right Splash Shield
    GC0013091Courtesy of CHRYSLER LLC
  16. Install the right underbody splash shield.
  17. Install left rear tire.
  18. Lower vehicle.
    Fig 15: Left Side Module Orientation
    GC0013034Courtesy of CHRYSLER LLC
  19. Install module and align marks on the module for proper orientation.
    Fig 16: Removing/Installing Left Side Module Lock Ring Using Special Tool
    GC0013036Courtesy of CHRYSLER LLC
  20. Install module lock-ring.
  21. Use special tool #9340 to tighten left side module lock ring.
  22. Connect the electrical connector to left side module and install plastic access cover.
    Fig 17: Right Side Module Orientation
    GC0013045Courtesy of CHRYSLER LLC
  23. Install module and align marks on the module for proper orientation.
    Fig 18: Tool 9430 Right Side Module
    GC0013047Courtesy of CHRYSLER LLC
  24. Install module lock-ring.
  25. Use special tool #9340 to tighten right side module lock ring.
  26. Connect the fuel supply line to module.
    Fig 19: Access Cover Right Side Module
    GC0013044Courtesy of CHRYSLER LLC
  27. Install plastic access covers to floor pan right side.
    Fig 20: Foam Pad Under Seat
    GC0013033Courtesy of CHRYSLER LLC
  28. Fold the foam pad covering access cover for modules back into place.
    Fig 21: Pulling Rear Seat Up
    GC0013029Courtesy of CHRYSLER LLC
  29. Install rear lower seat cushion
    Fig 22: Rear Seat
    GC0013028Courtesy of CHRYSLER LLC
  30. Rear lower seat cushion installed.
    Fig 23: Draining Fuel
    GC0013027Courtesy of CHRYSLER LLC
  31. Fill fuel tank.
  32. Connect negative battery cable.
  33. Fill fuel tank. Use the scan tool to pressurize the fuel system. Check for leaks.
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