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Home >> Chrysler >> 2007 >> PT Cruiser Base, 2D Convertible, Automatic >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Fuel Delivery 2.2L Diesel >> Module-Fuel Pump >> Installation >> Fuel Pump Module - Diesel
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Fuel Pump Module - Diesel

Fig 1: Fuel Pump Module Locknut
GC0041455Courtesy of CHRYSLER LLC
  1. Wipe seal area of tank clean. Place a new seal between the tank threads and the pump module opening.
    Fig 2: Pump Location Tab
    GC0041456Courtesy of CHRYSLER LLC
    NOTE: The pump has to properly located to the tank for the fuel gauge to work properly.
  2. Position fuel pump module in tank. Make sure the alignment tab line up on the fuel tank and pump module for Gas or Diesel fuel tanks.
    Fig 3: Terminal Removal Tool - Typical
    GC0041453Courtesy of CHRYSLER LLC
  3. While holding the pump module in position, install lock ring and use special tool #9340 to tighten lock ring.
    Fig 4: Wire Routing
    GC0041479Courtesy of CHRYSLER LLC
  4. Connect the fuel and electrical connector to fuel pump module.
  5. Install fuel tank, see INSTALLATION .
  6. Lower vehicle.
  7. Install the negative battery cable.
  8. Install the air cleaner lid, connect the inlet air temperature sensor and makeup air hose.
  9. Fill fuel tank with clean fuel. Use the Scan Tool to pressurize the system and check for leaks.