Fuel Level Sending Unit

WARNING: Release fuel system pressure before servicing fuel system components. Service vehicles in well ventilated areas and avoid ignition sources. Never smoke while servicing the vehicle. This may result in personal injury or death.

Remove fuel filler cap and perform FUEL SYSTEM PRESSURE RELEASE PROCEDURE .
Remove the air cleaner lid, disconnect the inlet air temperature sensor and makeup air hose.
Remove the negative battery cable.
Raise vehicle and support.
Remove fuel tank, see REMOVAL .
Clean top of tank to remove loose dirt and debris.

Fig 1: Module Location Marks
Courtesy of CHRYSLER LLC
Note the fuel pump location on the top of the fuel tank.
NOTE: The pump has to be properly located to the tank for the fuel gauge to work properly.

Fig 2: Wire Routing
Courtesy of CHRYSLER LLC
Disconnect fuel lines and unlock electrical connector and remove from fuel pump module.

Fig 3: Terminal Removal Tool - Typical
Courtesy of CHRYSLER LLC
Using Special Tool #9340, remove lock ring to release pump module.
WARNING: THE FUEL RESERVOIR OF THE FUEL PUMP MODULE DOES NOT EMPTY OUT WHEN THE TANK IS DRAINED. THE FUEL IN THE RESERVOIR MAY SPILL OUT WHEN THE MODULE IS REMOVED. USE CAUTION TO AVOID PERSONAL INJURY.

Fig 4: Wedge Lock
Courtesy of CHRYSLER LLC
Remove fuel pump module and seal from tank. Discard seal.

Fig 5: Elect Connector Lock Tab
Courtesy of CHRYSLER LLC
Depress retaining tab and remove the fuel pump/level sensor connector from the BOTTOM of the fuel pump module electrical connector.
NOTE: The pump module harness on TOP of flange is not serviceable or removable.

Fig 6: Wedge Lock
Courtesy of CHRYSLER LLC
Remove the wedge lock from the electrical connector.

Fig 7: Terminal Removal Tool - Typical
Courtesy of CHRYSLER LLC

1 - TERMINAL REMOVAL TOOL

2 - FUEL LEVEL SENSOR CONNECTOR
Using Special Tool C-4334 (1) terminal remover or equivalent, remove terminals from level sensor connector (2).

Fig 8: Sender Locking Tabs
Courtesy of CHRYSLER LLC
Spread the tabs and slide the sensor up and out of the fuel pump module.

Fig 9: Wire Retainer
Courtesy of CHRYSLER LLC
Remove wire from wire retainer.

Fig 10: View Of Level sensor removed
Courtesy of CHRYSLER LLC
Level sensor removed from fuel pump module.