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Home >> Chrysler >> 2007 >> PT Cruiser Base, 2D Convertible, Automatic >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Fuel Delivery >> Module-Fuel Pump >> Removal >> Fuel Pump Module - Gas
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Fuel Pump Module - Gas

Fig 1: Module Location Marks
GC0041454Courtesy of CHRYSLER LLC
WARNING: Release fuel system pressure before servicing fuel system components. Service vehicles in well ventilated areas and avoid ignition sources. Never smoke while servicing the vehicle. This may result in personal injury or death.
  1. Remove fuel filler cap and perform FUEL SYSTEM PRESSURE RELEASE PROCEDURE .
  2. Remove the air cleaner lid, disconnect the inlet air temperature sensor and makeup air hose.
  3. Remove the negative battery cable.
  4. Raise vehicle and support.
  5. Remove fuel tank, see REMOVAL .
  6. Clean top of tank to remove loose dirt and debris.
  7. Note the fuel pump location on the top of the fuel tank. 
    NOTE: The pump has to be properly located to the tank for the fuel gauge to work properly.
  8. Disconnect fuel filter lines from fuel pump module.
    Fig 2: Terminal Removal Tool - Typical
    GC0041453Courtesy of CHRYSLER LLC
  9. Using Special Tool #9340, remove lock ring to release pump module.
    WARNING: The fuel reservoir of the fuel pump module does not empty out when the tank is drained. The fuel in the reservoir may spill out when the module is removed. Use caution to avoid personal injury.
    Fig 3: Fuel Pump Module Locknut
    GC0041455Courtesy of CHRYSLER LLC
  10. Remove fuel pump module and seal from tank. Discard seal.