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Installation - EGR Valve

Fig 1: Locating Bolts On Cylinder Head
GC0033616Courtesy of CHRYSLER LLC
  1. Position new gasket between the valve and cylinder head.
  2. Loosely install valve front bolt (1) to cylinder head, do not tighten bolt.
  3. Position solenoid to valve and loosely install solenoid (3) to valve bolt.
  4. Loosely install valve rear bolt (2) to cylinder head, do not tighten bolt.
    Fig 2: Locating Flange Nut & Mounting Bolts
    GC0033615Courtesy of CHRYSLER LLC
  5. Loosely install the EGR tube flange nut (2) to valve.
  6. Tighten the valve to cylinder head bolts (1) to 31 N.m (23 ft. lbs.).
  7. Tighten the flange nut (2) to 11 N.m (95 in. lbs.).
  8. Tighten the solenoid to valve bolt (3) to 11 N.m (95 in. lbs.).
    Fig 3: Locating Solenoid Harness Connector & Vacuum Line
    GC0033614Courtesy of CHRYSLER LLC
  9. Connect the solenoid harness connector (1).
  10. Connect the vacuum hose (2).
  11. Install the air cleaner housing.
  12. Connect the negative battery cable.
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