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PUMP, Water: Removal: 3.6L

Fig 1: Air Intake System And The Air Filter Box Cover
GC0144520Courtesy of CHRYSLER LLC
NOTE:

The water pump on 3.6L engines is bolted directly to the engine timing chain case cover.

  1. Disconnect negative battery cable from battery.
  2. Remove the air intake system and the air filter box cover (2) as an assembly.
  3. Drain the cooling system. Refer to Standard Procedure .
    Fig 2: Identifying Drive Belt Tensioner And Accessory Drive Belt
    GC0144236Courtesy of CHRYSLER LLC
  4. Remove the accessory drive belt. Refer to BELT, Serpentine, Removal .
    WARNING:

    Constant tension hose clamps are used on most cooling system hoses. When removing or installing, use only tools designed for servicing this type of clamp. Always wear safety glasses when servicing constant tension clamps.

    Fig 3: Lower Heater Hose, Lower Radiator Hose & Clamps
    GC0144420Courtesy of CHRYSLER LLC
    CAUTION:

    A number or letter is stamped into the tongue of constant tension clamps (4). If replacement is necessary, use only an original equipment clamp with matching number or letter.

  5. Remove the lower heater hose (1) at the water pump and position aside.
  6. Remove the lower radiator hose (3) from the water pump and position aside.
    Fig 4: Idler Pulley
    GC0144238Courtesy of CHRYSLER LLC
  7. Remove idler pulley (4). Refer to PULLEY, Idler, Removal .
  8. Remove the eleven water pump mounting bolts. Take notice to the four water pump bolts (2) that bolt directly to the timing cover.
    CAUTION:

    Do not pry on the water pump at the timing chain case/cover. The machined surfaces may be damaged resulting in leaks.

  9. Remove water pump (1) and discard gasket.