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Powertrain Control Module: Removal

If the PCM is replaced of usage, update the mileage and vehicle identification number (VIN) in the new PCM. Use the DRBIII(R) scan tool to change the mileage and VIN in the PCM. If this step is not done a Diagnostic Trouble Code (DTC) may be set. Refer to POWERTRAIN DIAGNOSTIC PROCEDURES and the DRBIII(R) scan tool.

To avoid possible voltage spike damage to PCM, ignition key must be off, and the negative battery cable must be disconnected before unplugging the PCM connectors. Note radio programs.

The Powertrain Control Module Location (Fig 1 ).

Fig 1: Identifying PCM Location
G03587626Courtesy of DAIMLERCHRYSLER CORP.
  1. Disconnect the negative battery cable.
  2. Remove the air cleaner.
  3. Disconnect the electrical connectors (Fig 2 ).
    Fig 2: Removing Air Cleaner
    G03587627Courtesy of DAIMLERCHRYSLER CORP.
  4. Remove the 2 mounting bolts (Fig 3 ) and (Fig 4 ).
    Fig 3: Removing PCM Mounting Bolts
    G03587628Courtesy of DAIMLERCHRYSLER CORP.
    Fig 4: Removing/Installing PCM Mounting Bolts
    G03587629Courtesy of DAIMLERCHRYSLER CORP.
  5. Remove the controller out the bottom of the mounting cavity (Fig 5 ).
    Fig 5: Removing/Installing PCM
    G03587630Courtesy of DAIMLERCHRYSLER CORP.