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Module, Fuel Pump: Installation

GC0135704Courtesy of CHRYSLER GROUP, LLC
  1. Install the gasket on the fuel tank.
  2. Seat Fuel Pump Module in tank by pushing down on it, align the fuel pump module with mark on tank. Make sure that the level sensor float arm is forward in the tank.
    CAUTION:

    Over tightening the pump lock ring may result in a leak.

  3. Hand tighten the lock nut, then torque to 55 N.m (40 ft. lbs.) using Special tool (special tool #6856, Spanner, Fuel Pump Ring).
    GC0135703Courtesy of CHRYSLER GROUP, LLC
  4. Connect the fuel line to the fuel pump module. Refer to FITTING, QUICK CONNECT, STANDARD PROCEDURE  .
  5. Connect fuel pump module wire harness connector to fuel pump module and lock.
  6. Fill the fuel tank.
  7. Connect the negative battery cable.
  8. Use the Scan Tool ASD Fuel System Test to pressurize the fuel system. Check for leaks.
    GC0135705Courtesy of CHRYSLER GROUP, LLC
  9. Disconnect negative battery cable.
  10. Install the foam block to the top of the fuel pump module.
  11. Place fuel pump module cover in place, apply sealer to the cover and install.
    GC0135699Courtesy of CHRYSLER GROUP, LLC
  12. Install the 4 rivets for the fuel pump module cover.
  13. Roll deck lid carpet back in place.
  14. Clean the trunk area.
  15. Connect the negative battery cable. Tighten to 10 N.m (89 in. lbs.).
  16. Install the battery cover.
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