Test No. 5
- Loosen throttle cable. Disconnect electrical connector from TPS. Connect digital ohmmeter between Green/White and Green/Yellow wire terminals of TPS electrical connector (on TPS side of harness).
- Insert .026" (.66 mm) feeler gauge between fixed Speed Adjusting Screw (SAS) and throttle lever. See Figure -Figure . Loosen TPS mounting screws. Rotate TPS fully clockwise. Check for continuity between Green/White and Green/Yellow wire terminals of TPS electrical connector.
- Rotate TPS counterclockwise until ohmmeter registers no continuity. Tighten TPS mounting screws. Reconnect TPS electrical connector.
- Using digital voltmeter, backprobe Green/White wire terminal No. 19 and Black (Green/Black on some models) wire terminal No. 24 at Engine Control Unit (ECU) wiring harness connector. Turn ignition on. DO NOT start engine. Check TPS output voltage.
- If TPS output voltage is within 0.4-1.0 volt, go to step 6). If TPS output voltage is not within 0.4-1.0 volt, check TPS and wiring harness for damage or malfunction. Replace TPS or repair wiring harness as necessary and go to step 6).
- Remove feeler gauge. Turn ignition off. Disconnect voltmeter from ECU connector. Adjust throttle cable. Operate engine at idle for approximately 5 minutes to ensure engine idles smoothly and within specification.