Radiator, Engine Cooling: Removal

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NOTE:

The radiator (3) will need to be removed from the vehicle along with the air-conditioning condenser (1) and intercooler (2) as an assembly (cooling module). Once removed, the radiator fan can be removed from the cooling module.

Disconnect the battery negative cable.

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Remove the engine cover (3).
Drain the cooling system. Refer to STANDARD PROCEDURE .

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Remove the coolant bottle bolts (2), set the bottle (1) aside.
Disconnect the upper radiator hose from the radiator.

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Disengage the hose retainers (2).
Unplug the fan connector (6).
Unplug the fan resistor (1).
Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
Disconnect the lower radiator hose from the radiator.
Remove the front fascia. Refer to FASCIA, FRONT, REMOVAL .
Remove the headlights

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Remove the FEM upper bolts (3) and remove the bumper.
Disengage the hood latch cable.
Remove the harness from the loom (2).

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Remove the manifold bolt, separate the lines and remove the gasket. Discard the gasket.
Tape over or cap the condenser and lines.

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Remove the two bolts (1) at the line support bracket.

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Remove the shroud bolts (2). Pinch the upper mounts (1) and remove the shroud (3).

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Disconnect the CAC inlet at the quick connect (1).

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Disconnect the CAC outlet (3) at the quick connect (1).

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Remove the upper cooling fan mounting bolts (3).
Lift the cooling module up and off of the lower supports by clearing the lower pins (4) from the mounts.

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Remove the fan mount bolt.
Compress the catches inward (1 and 2) to allow the fan to be slid out of the mounts.
Slide the fan to the left to clear the right side mounts.