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Module, Fuel Pump: Installation

GC0152385Courtesy of CHRYSLER GROUP, LLC
  1. Align the fuel pump module to the alignment tabs for proper sending unit float operation.
  2. Using a new seal (gasket), install the fuel pump module (4) into the fuel tank opening.
  3. Position the lockring (3) over top of fuel pump module (4).
  4. Install the fuel pump module locking ring (3) using SAE Fuel Pump Lock Ring Wrench (special tool #9340, SAE Fuel Pump Lock Ring Wrench) (2). Position the tool into the locking ring and turn the ring till the tabs are locked into the notches.
    GC0152384Courtesy of CHRYSLER GROUP, LLC
  5. Connect the return (1), fuel supply (2), and vapor (3) lines to the fuel pump module. Refer to CONNECTING 
    GC0152383Courtesy of CHRYSLER GROUP, LLC
  6. Connect the fuel pump module wiring harness connector (4).
  7. Connect the negative battery cable and tighten nut to 5 N.m (45 in. lb.).
    NOTE:

    Allow time for air to purge from the fuel lines.

  8. Start the engine and check for leaks at all fuel pump module connections.
  9. Position the fuel pump module cover (1) into position and tighten the screws (2).
    GC0158969Courtesy of CHRYSLER GROUP, LLC
  10. Install the middle seat cushion molded carpet. Make sure the carpet slots do not interfere with the prop rods (1) and the seat latch anchors (2).