Communication Circuit Wiring Repair

WARNING: This page is about a different car, the 2002 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Special Tool(s)

Courtesy of FORD MOTOR CO.

Disconnect the battery ground cable. For additional information, refer to BATTERY, MOUNTING & CABLES .
Strip the wires.

Fig 2: Identifying Wire Striping Dimensions
Courtesy of FORD MOTOR CO.

NOTE: Use rosin core mildly activated (RMA) solder, not acid core solder.

Fig 3: Soldering Wires Together

Courtesy of FORD MOTOR CO.

Solder the wires.
1. Install the heat shrink tube.
2. Twist the wires together.
3. Solder the wires together.

NOTE: Wait for the solder to cool before moving the wires.

Fig 4: Bending Wires In Straight Line

Courtesy of FORD MOTOR CO.

Bend the wires back in a straight line.
Position the (A) heat shrink tube over the (B) wire repair.
- Overlap the heat shrink tube on both wires.
Fig 5: Positioning Heat Shrink Tube Over Wire Repair
Courtesy of FORD MOTOR CO.
Use the heat gun to heat the repaired area until adhesive flows out both ends of the heat shrink tube.

Fig 6: Heating Area Until Adhesive Flows
Courtesy of FORD MOTOR CO.
Reconnect the battery ground cable.