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Engine Controls - Basic Diagnostic Procedures - Diesel: Introduction

WARNING: Ensure negative battery cables are disconnected before disconnecting engine wiring harness. The Injector Driver Module (IDM) supplies 115-volts DC into each fuel injector connected to engine wiring harness. Severe electrical shock hazard exists. DO NOT pierce wires.
NOTE: References to Econoline include Cutaway and RV Cutaway. References to Pickup include Cab & Chassis.

The following diagnostic steps will help prevent overlooking a simple problem. This is also where to begin diagnosis for a no-start condition.

The first step in diagnosing any driveability problem is verifying the symptom(s) with a test drive under the conditions the problem reportedly occurred.

Before entering self-diagnostics, perform a careful and complete visual inspection. Most engine control problems result from mechanical breakdowns, poor electrical connections or damaged/misrouted vacuum hoses. Before condemning the computerized system, perform each test listed in this article.