LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Ford >> 2001 >> Windstar Base >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> Disassembly & Assembly Of Subassemblies >> Forward Clutch Cylinder >> Assembly
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Forward Clutch Cylinder: Assembly

    NOTE: The lip on the seal faces toward the bottom of the cylinder. Make sure the check ball moves freely.
    Fig 1: Installing NEW Inner Piston Seal
    G02197966
  1. Install a new inner piston seal.
    2. NOTE: Lightly coat all the seals with petroleum jelly during assembly.
    Fig 2: Installing Piston Assembly
    G02197967
  2. Using the special tool install the piston assembly.
  3. Install the clutch return spring.
    Fig 3: Installing Clutch Return Spring
    G02197968
    4. CAUTION: Do not fully compress the return spring retainer.
    Fig 4: Installing Snap Ring
    G02197969
  4. Using the special tool, install the snap ring.
  5. Install the forward clutch plates.
    1. Install the clutch packs.
    2. Install the pressure plate.
    3. Install the retaining ring.
    Fig 5: Installing Forward Clutch Plates
    G02197970
  6. Using the special tool, measure the clearance between the retaining ring and the clutch cylinder lip.
    Fig 6: Measuring Retaining Ring & Clutch Cylinder Lip Clearance
    G02197971
  7. If the clearance is not within specification selective retaining rings are available. See Fig 7. Check the clearance after installing the correct selective retaining ring.
    Fig 7: Selective Retaining Ring Specifications
    G02197972
scientia non olet · About LEMON Manuals