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Home >> Ford >> 2001 >> Windstar Base >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> In-Vehicle Repair >> Main Control - Pump >> Installation
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Main Control - Pump: Installation

  1. Install the pump assembly and main control valve body onto the pump shaft.
    Fig 1: Installing Main Pump Assembly & Main Control Valve Body
    G02197697
  2. Rotate the pump assembly and main control valve body to connect the manual valve link with the manual valve.
    3. CAUTION: Do not use the bolts to draw pump assembly and main control valve body onto the chain cover case. Component damage may occur.
    Fig 2: Installing Retaining Bolts
    G02197698
  3. Using the Valve Body Aligner, install the pump assembly and main control valve body. Install the retaining bolts.
  4. Install the transaxle wire harness and retaining clip into the separator plate.
  5. Connect the electrical connectors.
    Fig 3: Connecting Electrical Connectors
    G02197699
    6. NOTE: The transaxle side cover gasket is reusable if not torn or ripped.
    Fig 4: Locating Transaxle Side Cover Gasket
    G02197700
  6. Remove the gasket. Clean and inspect the gasket, reinstall into the pan.
    7. NOTE: After the cover has been installed, it may be necessary to raise the subframe back into place if it had been lowered.
    Fig 5: Installing Side Cover, Gasket & Bolts
    G02197701
  7. Install the side cover, gasket and bolts.
  8. Install the LH transaxle support and insulator. For additional information, refer to TRANSAXLE SUPPORT INSULATOR .
  9. Install the LH wheel and tire.
  10. Lower the vehicle.
  11. Install the upper main control cover bolts.
    Fig 6: Installing Upper Main Control Cover Bolts
    G02197702
  12. Remove the special tool.
    Fig 7: Removing Engine Support (1 Of 2)
    G02197703
  13. Remove the special tools.
    Fig 8: Removing Engine Support (2 Of 2)
    G02197704
  14. Remove the special tool.
    Fig 9: Removing Engine Lift Bracket Set 303-D095 (1 Of 2)
    G02197705
  15. Remove the special tool.
    Fig 10: Removing Engine Lift Bracket Set 303-D095 (2 Of 2)
    G02197706
  16. Connect the electrical connectors.
    1. Connect the digital transmission range (TR) sensor electrical connector.
    2. Connect the transaxle electrical connector.
    3. Connect the wire harness into the bracket.
    Fig 11: Connecting Transaxle Electrical Connectors
    G02197707
  17. Install the wiper arm and pivot assembly.
  18. Install the engine air cleaner inlet assembly.
    19. NOTE: When the battery is disconnected and reconnected, some abnormal drive symptoms may occur while the vehicle relearns its adaptive strategy.
  19. Connect the battery.
  20. Fill the transaxle assembly with one quart of MERCON® V Automatic Transmission Fluid XT-5-QM meeting Ford specification MERCON® V.
  21. Start the engine. Move the transaxle range selector lever through all positions. Check the fluid level. For additional information, refer to Fluid Level and Condition Check under Preliminary Inspection.
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