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Disassembly And Assembly: Gear: Assembly

  1. Install the steering gear in the special tools.
  2. CAUTION: Place the steering gear at the center position. Use an adjustable wrench on the flat of the rack gear to resist rotation and prevent damage to the steering gear during removal and installation of the front wheel spindle tie-rods.
    Fig 1: Installing Front Wheel Spindle Tie-Rods
    G03424611Courtesy of FORD MOTOR CO.
  3. Place the steering gear at the center position. Using a suitable crowfoot and adjustable wrench, install the front wheel spindle tie-rods.
  4. Thoroughly clean the steering gear of any foreign material.
  5. CAUTION: Use care not to damage the front suspension steering ball stud dust seals (3332). If the front suspension steering ball stud dust seals are damaged, this will allow contamination into the steering gear and cause leakage.
  6. Install the front suspension steering ball stud dust seals and clamps.
    • Position the front suspension steering ball stud seals and steering gear rack tubes (3K762) as shown.
    • Install new front suspension steering ball stud dust seals and clamps as necessary.
    • To prevent the front suspension steering ball stud dust seals from twisting during toe adjustment, apply Steering Gear Grease C3AZ-19578-A or equivalent meeting Ford specification ESW-M1C87-A to the groove in the front wheel spindle tie-rods and uniformly to the inner-diameter of the front suspension steering ball stud dust seals.
      Fig 2: Installing Front Suspension Steering Ball Stud Dust Seals And Clamps
      G03424612Courtesy of FORD MOTOR CO.
      Fig 3: Identifying Front Suspension Steering Ball Stud Tightening Angel (LH)
      G03424613Courtesy of FORD MOTOR CO.
      Fig 4: Identifying Front Suspension Steering Ball Stud Tightening Angel (RH)
      G03424614Courtesy of FORD MOTOR CO.
    • Install the nuts and tie-rods. Align the marks.
      • Apply Silicone Dielectric Compound D7AZ -19A331-A or equivalent meeting Ford specification ESE-M1C171-A to the front wheel spindle tie-rod threads.
        Fig 5: Installing Nuts And Tie-Rods
        G03424615Courtesy of FORD MOTOR CO.
    • Remove the steering gear from the special tools.