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Disassembly And Assembly: Gear: Disassembly

NOTE: The steering gear (3504) is serviced as a long rack assembly. Only the front wheel spindle tie-rods (3280) and front suspension steering ball stud dust seals (3332) can be serviced separately.
  1. Install the steering gear into the special tools.
    Fig 1: Installing Steering Gear Into Special Tools
    G03424607Courtesy of FORD MOTOR CO.
  2. Clean the exterior of the steering gear with solvent. If necessary, drain any excess power steering fluid.
  3. Inspect the steering gear housing for cracks and other damage. If necessary, install a new steering gear.
  4. Verify the power steering gear input shaft bearing rotates freely. If necessary, install a new steering gear.
  5. Place an alignment mark on the tie-rod ends (3A130), nuts and front wheel spindle tie-rods (3280). Remove the tie-rod ends and nuts.
    Fig 2: Removing Tie-Rod Ends And Nuts
    G03424608Courtesy of FORD MOTOR CO.
  6. CAUTION: Use care not to damage the front suspension steering ball stud dust seals. If the front suspension steering ball stud dust seals are damaged, this will allow contamination into the steering gear and cause leakage.
  7. Remove the clamps and the two front suspension steering ball stud dust seals.
    • Discard any clamps that are damaged or excessively corroded.
    • Discard any front suspension steering ball stud dust seals that are damaged.
      Fig 3: Removing Clamps And Front Suspension Steering Ball Stud Dust Seals
      G03424609Courtesy of FORD MOTOR CO.
  8. CAUTION: Place the steering gear at the center position. Use an adjustable wrench on the flat of the rack gear to resist rotation and prevent damage to the steering gear during removal and installation of the front wheel spindle tie-rods.
    Fig 4: Removing Front Wheel Spindle Tie-Rods
    G03424610Courtesy of FORD MOTOR CO.
  9. Place the steering gear at the center position. Using a suitable open end wrench and an adjustable wrench, remove the front wheel spindle tie-rods.
  10. Remove the steering gear from the special tools.