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Chain Cover: Assembly

  1. Measure the distance that the center bi-metal element pin protrudes from the chain cover.
    Fig 1: Measuring Bi-Metal Element Pin Protrusion
    G02145883Courtesy of FORD MOTOR CO.
  2. Using the special tool, install the bi-metal element.
    1. Position the bi-metal strip onto the end of the pin.
    2. Install the special tool under the bi-metal element.
    3. Tap the retaining collar onto the pin until it sends against the special tool edge.
    Fig 2: Installing Bi-Metal Element (1 Of 2)
    G02145884Courtesy of FORD MOTOR CO.
  3. Using the special tool install the bi-metal element.
    1. Position the bi-metal strip onto the end of the pin.
    2. Install the special tool under the bi-metal element.
    3. Tap the retaining collar onto the pin until it seats against the special tool edge.
    Fig 3: Installing Bi-Metal Element (2 Of 2)
    G02145885Courtesy of FORD MOTOR CO.
  4. Remove the slotted end of the bi-metal element and install the thermostat plate over the end and middle pins.
    Fig 4: Installing Thermostat Plate Over End And Middle Pins
    G02145886Courtesy of FORD MOTOR CO.
  5. Install the slotted end of the bi-metal element under the retaining ring.
    Fig 5: Installing Slotted End Of Bi-Metal Element Under Retaining Ring
    G02145887Courtesy of FORD MOTOR CO.
    6. CAUTION: Do not allow the pistons to cock in their bores or damage to the seals may result.
    NOTE: Coat the new seals with petroleum jelly.
    Fig 6: Installing Seals On Accumulator Pistons
    G02145888Courtesy of FORD MOTOR CO.
  6. Install new seals on the accumulator pistons.
  7. Install the pistons into the correct bore of the cover with spring pocket up.
    Fig 7: Installing Pistons Into Cover Bore
    G02145889Courtesy of FORD MOTOR CO.
    8. NOTE: The use of petroleum jelly will hold the accumulator piston shafts in place while assembling the chain cover.
    Fig 8: Installing Accumulator Piston Shafts
    G02145890Courtesy of FORD MOTOR CO.
  8. Install the accumulator piston shafts.
  9. Install the manual valve detent spring.
    Fig 9: Installing Manual Valve Detent Spring
    G02145891Courtesy of FORD MOTOR CO.
    10. NOTE: The use of petroleum jelly will hold the thrust washer in place during assembly.
    Fig 10: Installing Thrust Washers
    G02145892Courtesy of FORD MOTOR CO.
  10. Install the thrust washers.
    1. Install the No. 1 drive sprocket thrust washer.
    2. Install the No. 3 chain cover thrust washer.
  11. Install internal wire harness if it was removed.
    Fig 11: Installing Internal Wire Harness
    G02145893Courtesy of FORD MOTOR CO.
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