LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Ford >> 2002 >> Windstar Base >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> Disassembly And Assembly Of Subassemblies >> Main Control Valve Body >> Assembly
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Main Control Valve Body: Assembly

Fig 1: Exploded View Of Main Control Valve Body Assembly
G02145901Courtesy of FORD MOTOR CO.
Fig 2: Identifying Main Control Valve Body Components
G02145902Courtesy of FORD MOTOR CO.
    CAUTION: Do not stone or polish any of the valves. If the valves do not move freely during assembly replacement of the valve body is necessary.
  1. Install the valves and springs.
  2. Install the check balls.
    Fig 3: Installing Check Balls
    G02145903Courtesy of FORD MOTOR CO.
  3. Install the relief valves and springs.
    1. Install the modulator check valve and spring.
    2. Install the manual low relief valve and drain back spring.
    3. Install the manual low relief valve and cooler by-pass spring.
    Fig 4: Installing Relief Valves And Springs
    G02145904Courtesy of FORD MOTOR CO.
  4. Install new filters.
    1. Install a new solenoid regulator filter.
    2. Install a new torque converter clutch filter.
    Fig 5: Installing Filters
    G02145905Courtesy of FORD MOTOR CO.
  5. CAUTION: Verify correct alignment of the relief and check valves to the separator plate before tightening the bolts. If the relief and check valves are incorrectly installed the transaxle will not operate correctly.
    NOTE: The new gaskets are bonded to the separator plate.
    Fig 6: Installing Valve Body Separator Plate With Bonded Gasket And Bolts
    G02145906Courtesy of FORD MOTOR CO.
  6. Install new valve body separator plate with bonded gasket and bolts.