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Sun and Shell Assembly - Assembly: Assembly

Fig 1: Exploded View Of Sun And Shell Assembly Components And Description Chart
G02146023Courtesy of FORD MOTOR CO.
  1. Install the direct one-way clutch assembly
    1. Install the No. 7 thrust washer.
    2. Install the direct one-way clutch assembly.
    Fig 2: Installing Direct One-Way Clutch Assembly
    G02146024Courtesy of FORD MOTOR CO.
  2. NOTE: Lightly coat the O-rings with petroleum jelly.
    Fig 3: Installing O-Rings
    G02146025Courtesy of FORD MOTOR CO.
  3. Install new O-rings.
  4. Install the forward clutch assembly.
    Fig 4: Installing Forward Clutch Assembly
    G02146026Courtesy of FORD MOTOR CO.
  5. NOTE: The spring retainer assembly contains both oval and circular holes. Make sure that the washer tabs lock into the oval holes.
    Fig 5: Installing No. 6 Rear Clutch Sun Gear Thrust Washer
    G02146027Courtesy of FORD MOTOR CO.
  6. Install the No. 6 rear clutch sun gear thrust washer.
  7. Install the overdrive drum.
    Fig 6: Installing Overdrive Drum
    G02146028Courtesy of FORD MOTOR CO.
  8. NOTE: The lip on the bearing goes over the hub.
    Fig 7: Installing No. 10 Thrust Bearing
    G02146029Courtesy of FORD MOTOR CO.
  9. Using petroleum jelly to hold the parts in place, install the No. 10 thrust bearing.
  10. Install the rear clutch hub and the No. 10 thrust bearing.
    Fig 8: Installing Rear Clutch Hub And No. 10 Thrust Bearing
    G02146030Courtesy of FORD MOTOR CO.
  11. NOTE: The lip on the bearing goes down over the hub.
    Fig 9: Installing No. 11 Thrust Bearing
    G02146031Courtesy of FORD MOTOR CO.
  12. Install the No. 11 thrust bearing.
  13. Install the front sun shell.
    Fig 10: Installing Front Sun Shell
    G02146032Courtesy of FORD MOTOR CO.