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Sliding Door Window Glass: Installation

CAUTION: A new sliding door window glass must be installed to prevent wind noise or water leaks.
    CAUTION: Care must be taken to avoid scratching the pinch weld.
    Fig 1: Trimming Remaining Urethane Adhesive On The Pinch Weld
    G03456664Courtesy of FORD MOTOR CO.
  1. Trim the remaining urethane adhesive on the pinch weld using only the full-cut method. In this method, most of the existing urethane adhesive is removed leaving a level bead around the entire pinch weld.
  2. Use the wool applicator to apply Urethane Metal Primer Essex U-413 meeting Ford specification WSB-M2G234-C to any exposed metal on the pinch weld. Allow 6 to 10 minutes to dry.
  3. CAUTION: Wipe off the urethane glass prep immediately after each application because it flash dries.
    Fig 2: Identifying Dot Marks On Glass
    G03456665Courtesy of FORD MOTOR CO.
  4. Apply Urethane Glass Prep Essex U-401 meeting Ford specification WSB-M2G314-B twice around the glass surface to be prepped in the area indicated by the dots marked on the glass.
  5. CAUTION: Apply using deliberate strokes, making sure not to overlap the applied area.
  6. Apply Urethane Glass Primer Essex U-402 meeting Ford specification WSB-M5B280-C to the same area that was prepped in the previous step. Allow five minutes to dry.
  7. Cut the urethane adhesive applicator tip to specification.
    Fig 3: Cutting Urethane Adhesive Applicator Tip
    G03456666Courtesy of FORD MOTOR CO.
  8. CAUTION: If vehicle is to be driven within 24 hours of urethane adhesive application, Urethane Adhesive Essex U-216 meeting Ford specification WSB-M2G316-B must be used due to its one hour cure time.
  9. Apply a bead of Urethane Adhesive Essex 400-HV or Essex U-216 meeting Ford specification WSB-M2G316-B to the sliding door glass on the primed area.
  10. CAUTION: Open the windows to prevent the sliding door glass from being pushed out by air pressure if a door is closed.
  11. Install the sliding door glass.
  12. After the urethane adhesive has cured, check for water leaks and add urethane adhesive where needed.
  13. Install the sliding door trim panel. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION .