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Sun and Shell Assembly - Assembly: Assembly

  1. Install the direct one-way clutch assembly
    1. Install the No.7 thrust washer.
    2. Install the direct one-way clutch assembly.
      Fig 1: Installing Direct One-Way Clutch Assembly
      G01308891Courtesy of FORD MOTOR CO.
    2. NOTE: Lightly coat the O-rings with petroleum jelly.
    Fig 2: Installing O-Rings
    G01308892Courtesy of FORD MOTOR CO.
  2. Install new O-rings.
  3. Install the forward clutch assembly.
    Fig 3: Installing Forward Clutch Assembly
    G01308893Courtesy of FORD MOTOR CO.
    4. NOTE: The spring retainer assembly contains both oval and circular holes. Make sure that the washer tabs lock into the oval holes.
    Fig 4: Installing Rear Clutch Sun Gear Thrust Washer
    G01308894Courtesy of FORD MOTOR CO.
  4. Install the No. 6 rear clutch sun gear thrust washer.
  5. Install the overdrive drum.
    Fig 5: Installing Overdrive Drum
    G01308895Courtesy of FORD MOTOR CO.
    6. NOTE: The lip on the bearing goes over the hub.
    Fig 6: Installing Thrust Bearing
    G01308896Courtesy of FORD MOTOR CO.
  6. Using petroleum jelly to hold the parts in place, install the No. 10 thrust bearing.
  7. Install the rear clutch hub and the No. 10 thrust bearing.
    Fig 7: Installing Rear Clutch Hub And Thrust Bearing
    G01308897Courtesy of FORD MOTOR CO.
    8. NOTE: The lip on the bearing goes down over the hub.
    Fig 8: Installing Thrust Bearing
    G01308898Courtesy of FORD MOTOR CO.
  8. Install the No. 11 thrust bearing.
  9. Install the front sun shell.
    Fig 9: Installing Front Sun Shell
    G01308899Courtesy of FORD MOTOR CO.
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