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Home >> Ford >> 2003 >> ZX2 Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle/Transmission >> Disassembly And Assembly Of Subassemblies >> Main Control Valve Body - Assembly >> Disassembly
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Main Control Valve Body - Assembly: Disassembly

CAUTION: Handle the main control valve body carefully. If any of the components are damaged, it may become the cause of malfunctions in the transmission.
  1. Remove the (A) fluid bypass tube bolts and the (B) fluid bypass tube. Remove the O-rings and seals from the fluid bypass tube and discard them.
    Fig 1: Removing Fluid Bypass Tube Bolts
    G01371814Courtesy of FORD MOTOR CO.
  2. Remove the electrical solenoids.
    1. Remove the bolts.
    2. Remove the torque converter clutch (TCC) solenoid.
    3. Remove the 1-2 shift solenoid.
    Fig 2: Removing Electrical Solenoids
    G01371815Courtesy of FORD MOTOR CO.
  3. Remove the 2-3 shift solenoid and the 3-4 shift solenoid.
    1. Remove the 2-3 shift solenoid bolt.
    2. Remove the 3-4 shift solenoid bolt.
    3. Remove the 2-3 shift solenoid and the 3-4 shift solenoid.
    4. Remove the shift solenoid wiring harness bolt.
    Fig 3: Removing 2-3 Shift Solenoid And 3-4 Shift Solenoid
    G01371816Courtesy of FORD MOTOR CO.
  4. NOTE: Loosen the upper control valve body bolts evenly and gradually.
    Fig 4: Removing Upper Control Valve Body Bolts And Upper Control Valve Body
    G01371817Courtesy of FORD MOTOR CO.
  5. Remove the (A) upper control valve body bolts and the (B) upper control valve body.
  6. Remove the (A) screw securing the main upper gasket, the upper separator plate, and the upper gasket to the upper control valve body.
    Fig 5: Removing Screw Securing Main Upper Gasket
    G01371818Courtesy of FORD MOTOR CO.
  7. Remove the jet orifice and nut from the upper separator plate.
    Fig 6: Removing Jet Orifice And Nut From Upper Separator Plate
    G01371819Courtesy of FORD MOTOR CO.
  8. Remove the (A) upper gasket, (B) upper separator plate, (C) filter, and the (D) main upper gasket.
    Fig 7: Removing Upper Gasket, Upper Separator Plate, Filter And Main Upper Gasket
    G01371820Courtesy of FORD MOTOR CO.
  9. NOTE: Loosen the main control valve body bolts evenly and gradually.
    Fig 8: Removing Main Control Valve Body Bolts
    G01371821Courtesy of FORD MOTOR CO.
  10. Remove the main control valve body.
    • Remove the remaining main control valve body bolts.
  11. Remove the (A) two screws securing the main gasket, main separator plate, and the premain gasket to the main control valve body.
    Fig 9: Removing Two Screws Securing Main Gasket, Main Separator Plate And Premain Gasket
    G01371822Courtesy of FORD MOTOR CO.
  12. Remove the (A) main gasket, (B) main separator plate, and the (C) premain gasket.
    Fig 10: Removing Main Gasket, Main Separator Plate And Premain Gasket
    G01371823Courtesy of FORD MOTOR CO.
  13. Remove the rubber check balls from the main control valve body.
    Fig 11: Removing Rubber Check Balls From Main Control Valve Body
    G01371824Courtesy of FORD MOTOR CO.
  14. Remove the (A) rubber check balls and the (B) oil strainers from the premain control valve body.
    Fig 12: Removing Rubber Check Balls And Oil Strainers From Premain Control Valve Body
    G01371825Courtesy of FORD MOTOR CO.
  15. Remove the premain control valve body.
  16. Remove the (A) oil strainer from the premain control valve body.
    Fig 13: Removing Oil Strainer From Premain Control Valve Body
    G01371826Courtesy of FORD MOTOR CO.
  17. Remove the (A) premain lower gasket, (B) lower separator plate, and the (C) lower gasket.
    Fig 14: Removing (A) Premain Lower Gasket, (B) Lower Separator Plate, And (C) Lower Gasket
    G01371827Courtesy of FORD MOTOR CO.
  18. Remove the filter from the premain lower gasket.
    Fig 15: Removing Filter From Premain Lower Gasket
    G01371828Courtesy of FORD MOTOR CO.
  19. Remove the (A) oil strainer from the lower control valve body.
    Fig 16: Removing Oil Strainer From Lower Control Valve Body
    G01371829Courtesy of FORD MOTOR CO.