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Chain Cover: Assembly

  1. Measure the distance that the center bi-metal element pin protrudes from the chain cover.
    Fig 1: Measuring Distance Between Center Bi-Metal Element Pin And Chain Cover
    G03244765Courtesy of FORD MOTOR CO.
  2. Using the special tool, install the bi-metal element.
    1. Position the bi-metal strip onto the end of the pin.
    2. Install the special tool under the bi-metal element.
    3. Tap the retaining collar onto the pin until it seats against the special tool edge.
    Fig 2: Installing Bi-Metal Element (1 Of 2)
    G03244766Courtesy of FORD MOTOR CO.
  3. Using the special tool install the bi-metal element.
    1. Position the bi-metal strip onto the end of the pin.
    2. Install the special tool under the bi-metal element.
    3. Tap the retaining collar onto the pin until it seats against the special tool edge.
      Fig 3: Installing Bi-Metal Element (2 Of 2)
      G03244767Courtesy of FORD MOTOR CO.
  4. Remove the slotted end of the bi-metal element and install the thermostat plate over the end and middle pins.
    Fig 4: Installing Thermostat Plate
    G03244768Courtesy of FORD MOTOR CO.
  5. Install the slotted end of the bi-metal element under the retaining ring.
    Fig 5: Installing Slotted End Of Bi-Metal Element
    G03244769Courtesy of FORD MOTOR CO.
    6. CAUTION: Do not allow the pistons to cock in their bores or damage to the seals may result.
    NOTE: Coat the new seals with petroleum jelly.
    Fig 6: Installing Accumulator Pistons Seals
    G03244770Courtesy of FORD MOTOR CO.
  6. Install new seals on the accumulator pistons.
  7. Install the pistons into the correct bore of the cover with spring pocket up.
    Fig 7: Installing Piston
    G03244771Courtesy of FORD MOTOR CO.
    8. NOTE: The use of petroleum jelly will hold the accumulator piston shafts in place while assembling the chain cover.
    Fig 8: Installing Accumulator Piston Shafts
    G03244772Courtesy of FORD MOTOR CO.
  8. Install the accumulator piston shafts.
  9. Install the manual valve detent spring.
    Fig 9: Installing Manual Valve Detent Spring
    G03244773Courtesy of FORD MOTOR CO.
    10. NOTE: The use of petroleum jelly will hold the thrust washers in place during assembly.
  10. Install the thrust washers.
    1. Install the No. 1 drive sprocket thrust washer.
    2. Install the No. 3 chain cover thrust washer.
      Fig 10: Installing Thrust Washers
      G03244774Courtesy of FORD MOTOR CO.
  11. Install internal wire harness if it was removed.
    Fig 11: Installing Internal Wire Harness
    G03244775Courtesy of FORD MOTOR CO.
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