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Sun And Shell Assembly - Assembly: Assembly

  1. Install the direct one-way clutch assembly.
    1. Install the No.7 thrust washer.
    2. Install the direct one-way clutch assembly.
    Fig 1: Installing Direct One-Way Clutch Assembly
    G03244914Courtesy of FORD MOTOR CO.
  2. NOTE: Lightly coat the O-rings with petroleum jelly.
    Fig 2: Installing New O-Rings
    G03244915Courtesy of FORD MOTOR CO.
  3. Install new O-rings.
  4. Install the forward clutch assembly.
    Fig 3: Installing Forward Clutch Assembly
    G03244916Courtesy of FORD MOTOR CO.
  5. NOTE: The spring retainer assembly contains both oval and circular holes. Make sure that the washer tabs lock into the oval holes.
    Fig 4: Installing No. 6 Rear Clutch Sun Gear Thrust Washer
    G03244917Courtesy of FORD MOTOR CO.
  6. Install the No. 6 rear clutch sun gear thrust washer.
  7. Install the overdrive drum.
    Fig 5: Installing Overdrive Drum
    G03244918Courtesy of FORD MOTOR CO.
  8. NOTE: The lip on the bearing goes over the hub.
    Fig 6: Installing No. 10 Thrust Bearing To Hub
    G03244919Courtesy of FORD MOTOR CO.
  9. Using petroleum jelly to hold the parts in place, install the No. 10 thrust bearing.
  10. Install the rear clutch hub and the No. 10 thrust bearing.
    Fig 7: Installing Rear Clutch Hub And No. 10 Thrust Bearing
    G03244920Courtesy of FORD MOTOR CO.
  11. NOTE: The lip on the bearing goes down over the hub.
    Fig 8: Installing No. 11 Thrust Bearing
    G03244921Courtesy of FORD MOTOR CO.
  12. Install the No. 11 thrust bearing.
  13. Install the front sun shell.
Fig 9: Installing Front Sun Shell
G03244922Courtesy of FORD MOTOR CO.