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Forward Clutch Cylinder: Disassembly

Fig 1: Identifying Forward Clutch Cylinder Assembly Components
G04005021Courtesy of FORD MOTOR CO.
  1. Remove the No. 6 forward clutch thrust washer.
    Fig 2: Removing No. 6 Forward Clutch Thrust Washer
    G03957136Courtesy of FORD MOTOR CO.
    2. CAUTION: Pry evenly and do not locate screwdriver ends on or near forward clutch check ball to prevent component damage.
    Fig 3: Removing Forward Clutch Assembly
    G03957137Courtesy of FORD MOTOR CO.
  2. Remove the forward clutch assembly.
  3. Remove the forward clutch plates.
    1. Remove the retaining ring.
    2. Remove the pressure plate.
    3. Remove the clutch packs.
    Fig 4: Removing Forward Clutch Plates
    G03957138Courtesy of FORD MOTOR CO.
  4. Using the special tool, disassemble the forward clutch cylinder.
    Fig 5: Identifying Snap Ring & Forward Clutch Cylinder
    G03957139Courtesy of FORD MOTOR CO.
  5. Clean and reseal the forward clutch.
    1. Remove the clutch return spring.
    2. Remove the clutch piston and seal assembly.
    3. Remove the inner piston seal.
    Fig 6: Identifying Forward Clutch Components
    G03957140Courtesy of FORD MOTOR CO.
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