Pump Assembly: Assembly

CAUTION: The machined passage surfaces of the pump body must be protected when installing a new bearing.

CAUTION: Do not press with excessive force when installing a new bearing.

NOTE: The bearing is correctly installed with its seal facing down.

Fig 1: Positioning Bearing For Installation

Courtesy of FORD MOTOR CO.

Position the bearing for installation.
If removed, use the special tool and a suitable press, install the fluid pump body bearing.
- Install the bearing so the edge of the bearing is flush with the pump bore surface.
Fig 2: Installing Bearing
Courtesy of FORD MOTOR CO.

NOTE: Be sure the solenoids are locked in place by pressing down and rotating them.

Fig 3: Installing Shift Solenoids By Pressing Down

Courtesy of FORD MOTOR CO.

Install new O-ring seals and install the shift solenoids by pressing down and rotating them until they lock in place.
Install new O-ring seals and install the EPC and TCC solenoids.
- Tighten to 12 Nm (9 lb-ft).
Fig 4: Installing EPC And TCC Solenoids
Courtesy of FORD MOTOR CO.
Install the bottom pump vane support ring.

Fig 5: Installing Bottom Pump Vane Support Ring
Courtesy of FORD MOTOR CO.

NOTE: The counter bore area is where the pump shaft and mating splines pass through the rotor.

Fig 6: Installing Rotor

Courtesy of FORD MOTOR CO.

Install the rotor with the counter bore facing up.

NOTE: The shiny portion of the vane blade is installed outward toward the pump bore ring.

Fig 7: Installing Pump Vanes

Courtesy of FORD MOTOR CO.

Install the pump vanes.
Install the pump body ring with the O-ring groove facing up.

Fig 8: Installing Pump Body Ring
Courtesy of FORD MOTOR CO.
Install the top pump vane support ring.

Fig 9: Installing Top Pump Vane Support Ring
Courtesy of FORD MOTOR CO.
Install the pump bore ring radial seal and support.
1. Install the pump bore ring radial seal (orange rectangular).
2. Install the pump bore ring radial seal support (black round).
Fig 10: Installing Pump Bore Ring Radial Seal And Support
Courtesy of FORD MOTOR CO.
Install the metal bore ring and support seal.
1. Install the support seal (O-ring).
2. Install the bore ring side seal (metal).
Fig 11: Installing Metal Bore Ring And Support Seal
Courtesy of FORD MOTOR CO.
Install the bore ring pivot pin.

Fig 12: Installing Bore Ring Pivot Pin
Courtesy of FORD MOTOR CO.

CAUTION: Be sure the pump bore area is well cleaned. It is a hidden foreign material trap. Flow from the pump goes into the manual valve circuit, then passes into the EPC circuit. Pump pressure at this point is very high. Any foreign material not cleaned out here will be pumped through the transaxle on the first operation.

Fig 13: Installing Pump Bore Ring Spring Between Case & Tab On Pump Bore Ring

Courtesy of FORD MOTOR CO.

Install the pump bore ring spring between the case and the tab on the pump bore ring.

NOTE: Use the pump shaft to align the pump cover during installation.

Fig 14: Installing Pump Cover And Bolts

Courtesy of FORD MOTOR CO.

Install the pump cover and bolts.
- Tighten to 10 Nm (89 lb-in).
Install the B8 check ball.

Fig 15: Installing B8 Check Ball
Courtesy of FORD MOTOR CO.
Install the separator plate and the gaskets.

Fig 16: Installing Separator Plate And Gaskets
Courtesy of FORD MOTOR CO.
Install the bolts.
- Tighten to 10 Nm (89 lb-in).
Fig 17: Installing Bolts
Courtesy of FORD MOTOR CO.
Using the special tool, assemble the main control assembly.

Fig 18: Assembling Main Control Assembly
Courtesy of FORD MOTOR CO.
Install the bolts.
- Tighten to 10 Nm (89 lb-in).
Fig 19: Installing Bolts
Courtesy of FORD MOTOR CO.