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Sun and Shell Assembly - Assembly: Assembly

  1. Install the direct one-way clutch assembly.
    1. Install the No. 7 thrust washer.
    2. Install the direct one-way clutch assembly.
    Fig 1: Installing Direct One-Way Clutch Assembly
    G03957191Courtesy of FORD MOTOR CO.
  2. NOTE: Lightly coat the O-rings with petroleum jelly.
    Fig 2: Installing New O-Rings
    G03957192Courtesy of FORD MOTOR CO.
  3. Install new O-rings.
  4. Install the forward clutch assembly.
    Fig 3: Installing Forward Clutch Assembly
    G03957193Courtesy of FORD MOTOR CO.
  5. NOTE: The spring retainer assembly contains both oval and circular holes. Make sure that the washer tabs lock into the oval holes.
    Fig 4: Installing Rear Clutch Sun Gear No. 6 Thrust Washer
    G03957136Courtesy of FORD MOTOR CO.
  6. Install the No. 6 rear clutch sun gear thrust washer.
  7. Install the overdrive drum.
    Fig 5: Installing Overdrive Drum
    G03957128Courtesy of FORD MOTOR CO.
  8. NOTE: The lip on the bearing goes over the hub.
    Fig 6: Positioning No. 10 Thrust Bearing
    G03957196Courtesy of FORD MOTOR CO.
  9. Using petroleum jelly to hold the parts in place, install the No. 10 thrust bearing.
  10. Install the rear clutch hub and the No. 10 thrust bearing.
    Fig 7: Installing Rear Clutch Hub And No. 10 Thrust Bearing
    G03957126Courtesy of FORD MOTOR CO.
  11. NOTE: The lip on the bearing goes down over the hub.
    Fig 8: Installing No. 11 Thrust Bearing
    G03957125Courtesy of FORD MOTOR CO.
  12. Install the No. 11 thrust bearing.
  13. Install the front sun shell.
    Fig 9: Installing Front Sun Shell
    G03957124Courtesy of FORD MOTOR CO.