LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Ford >> 2005 >> Freestar Base >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> In-Vehicle Repair >> Main Control - Pump >> Installation
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Main Control - Pump: Installation

  1. Install the pump assembly and main control valve body onto the pump shaft.
    Fig 1: Installing Pump Assembly And Main Control Valve Body Onto Pump Shaft
    G03956778Courtesy of FORD MOTOR CO.
  2. Rotate the pump assembly and main control valve body to connect the manual valve link with the manual valve.
    3. CAUTION: Do not use the bolts to draw pump assembly and main control valve body onto the chain cover case. Component damage may occur.
    Fig 2: Installing Pump Assembly And Main Control Valve Body
    G04004695Courtesy of FORD MOTOR CO.
  3. Install the pump assembly and main control valve body. Using the special tools, loosely install the bolts.
  4. Remove the special tools and install the two bolts in their place. Tighten all the bolts in the sequence shown in illustration.
    • Tighten to 10 Nm (89 lb-in).
    Fig 3: Identifying Bolt Tightening Sequence
    G04004696Courtesy of FORD MOTOR CO.
  5. Install the transaxle wire harness and retaining clip into the separator plate.
  6. Connect the electrical connectors.
    Fig 4: Connecting Electrical Connectors
    G04004691Courtesy of FORD MOTOR CO.
    7. NOTE: The transaxle side cover gasket is reusable if not torn or ripped.
    Fig 5: Inspecting Gasket
    G03956781Courtesy of FORD MOTOR CO.
  7. Remove the gasket. Clean and inspect the gasket, reinstall into the pan.
  8. Install the side cover, gasket and the M8 x 1.25 bolts.
    • Tighten to 25 Nm (18 lb-ft).
    Fig 6: Installing Side Cover, Gasket & Bolts
    G04004699Courtesy of FORD MOTOR CO.
  9. Install the M6 x 1.00 bolts.
    • Tighten to 12 Nm (9 lb-ft).
    Fig 7: Installing Bolts
    G04004700Courtesy of FORD MOTOR CO.
  10. Install the rear transaxle support insulator bracket.
    • Tighten to 62 Nm (46 lb-ft).
    Fig 8: Installing Rear Transaxle Support Insulator Bracket
    G04004689Courtesy of FORD MOTOR CO.
  11. Position the transaxle support insulator in place and loosely install the bolt and nut.
    Fig 9: Positioning Transaxle Support Insulator
    G04004688Courtesy of FORD MOTOR CO.
  12. Tighten the retaining bolt and nut.
    • Tighten to 90 Nm (66 lb-ft).
    Fig 10: Tightening Retaining Bolt And Nut
    G04004703Courtesy of FORD MOTOR CO.
  13. Install the upper main control cover bolts.
    • Tighten to 25 Nm (18 lb-ft).
    Fig 11: Installing Upper Main Control Cover Bolts
    G04004687Courtesy of FORD MOTOR CO.
  14. Remove the special tools.
    Fig 12: Removing Special Tools
    G04004686Courtesy of FORD MOTOR CO.
  15. Remove the special tool (rear of engine compartment).
    Fig 13: Removing Special Tool (Rear Of Engine Compartment)
    G04004685Courtesy of FORD MOTOR CO.
  16. Remove the special tool (front of engine compartment).
    Fig 14: Removing Special Tool (Front Of Engine Compartment)
    G04004684Courtesy of FORD MOTOR CO.
  17. Install the oil filler cap.
    Fig 15: Installing Oil Filler Cap
    G04004683Courtesy of FORD MOTOR CO.
  18. Install the hood latch.
    • Tighten to 12 Nm (9 lb-ft).
    Fig 16: Installing Hood Latch
    G04004682Courtesy of FORD MOTOR CO.
  19. Install the passenger compartment air intake box.
    Fig 17: Installing Passenger Compartment Air Intake Box
    G04004679Courtesy of FORD MOTOR CO.
  20. Install the air intake tube.
    Fig 18: Installing Air Intake Tube
    G04004680Courtesy of FORD MOTOR CO.
  21. Install the front upper radiator shield.
    Fig 19: Installing Front Upper Radiator Shield
    G04004681Courtesy of FORD MOTOR CO.
  22. Connect the electrical connectors.
    1. Connect the digital transmission range (TR) sensor electrical connector.
    2. Connect the transaxle electrical connector.
    3. Connect the speed control electrical connector.
    Fig 20: Connecting Electrical Connectors
    G04004678Courtesy of FORD MOTOR CO.
  23. Install the wiper arm and pivot assembly. For additional information, refer to WIPERS AND WASHERS .
  24. Install the air cleaner assembly. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING .
    Fig 21: Installing Air Cleaner Assembly
    G04004658Courtesy of FORD MOTOR CO.
  25. Install the air cleaner tube and tighten the clamps.
    Fig 22: Installing Air Cleaner Tube
    G04004657Courtesy of FORD MOTOR CO.
    26. NOTE: When the battery is disconnected and reconnected, some abnormal drive symptoms may occur while the vehicle relearns its adaptive shift strategy.
  26. Install the battery tray. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  27. Fill the transaxle assembly with one quart of clean automatic transmission fluid.
  28. Start the engine. Move the transaxle range selector lever through all positions. Check the fluid level. For additional information, refer to Fluid Level and Condition Check under PRELIMINARY INSPECTION .
scientia non olet · About LEMON Manuals