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Home >> Ford >> 2006 >> Freestar Base >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> Disassembly And Assembly Of Subassemblies >> Forward Clutch Cylinder >> Disassembly
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Forward Clutch Cylinder: Disassembly

  1. Remove the No. 6 forward clutch thrust washer.
    Fig 1: Locating No. 6 Forward Clutch Thrust Washer
    G04661411Courtesy of FORD MOTOR CO.
    2. CAUTION: Pry evenly and do not locate screwdriver ends on or near forward clutch check ball to prevent component damage.
    Fig 2: Removing Forward Clutch Assembly
    G04661412Courtesy of FORD MOTOR CO.
  2. Remove the forward clutch assembly.
  3. Remove the forward clutch plates.
    1. Remove the retaining ring.
    2. Remove the pressure plate.
    3. Remove the clutch packs.
      Fig 3: Identifying Retaining Ring, Pressure Plate And Clutch Packs
      G04661413Courtesy of FORD MOTOR CO.
  4. Using the special tool, disassemble the forward clutch cylinder.
    Fig 4: Identifying Special Tool (307-015) Into Forward Clutch Cylinder
    G04661414Courtesy of FORD MOTOR CO.
  5. Clean and reseal the forward clutch.
    1. Remove the clutch return spring.
    2. Remove the clutch piston and seal assembly.
    3. Remove the inner piston seal.
      Fig 5: Identifying Clutch Return Spring, Clutch Piston And Seal And Inner Piston Seal
      G04661415Courtesy of FORD MOTOR CO.
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