Pump Assembly: Assembly

CAUTION: The machined passage surfaces of the pump body must be protected when installing a new bearing.

CAUTION: Do not press with excessive force when installing a new bearing.

NOTE: The bearing is correctly installed with its seal facing down.

Fig 1: Identifying Bearing Position

Courtesy of FORD MOTOR CO.

Position the bearing for installation.
If removed, use the special tool and a suitable press, install the fluid pump body bearing.
- Install the bearing so the edge of the bearing is flush with the pump bore surface.
  
  Fig 2: Identifying Special Tool (307-393)
  Courtesy of FORD MOTOR CO.

NOTE: Be sure the solenoids are locked in place by pressing down and rotating them.

Fig 3: Installing Shift Solenoids

Courtesy of FORD MOTOR CO.

Install new O-ring seals and install the shift solenoids by pressing down and rotating them until they lock in place.
Install new O-ring seals and install the EPC and TCC solenoids.
- Tighten to 12 Nm (9 lb-ft).
  
  Fig 4: Locating EPC And TCC Solenoids
  Courtesy of FORD MOTOR CO.
Install the bottom pump vane support ring.

Fig 5: Locating Bottom Pump Vane Support Ring
Courtesy of FORD MOTOR CO.

NOTE: The counter bore area is where the pump shaft and mating splines pass through the rotor.

Fig 6: Locating Counter Bore

Courtesy of FORD MOTOR CO.

Install the rotor with the counter bore facing up.

NOTE: The shiny portion of the vane blade is installed outward toward the pump bore ring.

Fig 7: Locating Pump Vanes

Courtesy of FORD MOTOR CO.

Install the pump vanes.
Install the pump body ring with the O-ring groove facing up.

Fig 8: Locating Pump Body Ring
Courtesy of FORD MOTOR CO.
Install the top pump vane support ring.

Fig 9: Locating Top Pump Vane Support Ring
Courtesy of FORD MOTOR CO.
Install the pump bore ring radial seal and support.
1. Install the pump bore ring radial seal (orange rectangular).
2. Install the pump bore ring radial seal support (black round).
  
  Fig 10: Identifying Pump Bore Ring Radial Seal And Support
  Courtesy of FORD MOTOR CO.
Install the metal bore ring and support seal.
1. Install the support seal (O-ring).
2. Install the bore ring side seal (metal).
  
  Fig 11: Installing Metal Bore Ring And Support Seal.
  Courtesy of FORD MOTOR CO.
Install the bore ring pivot pin.

Fig 12: Locating Bore Ring Pivot Pin
Courtesy of FORD MOTOR CO.

CAUTION: Be sure the pump bore area is well cleaned. It is a hidden foreign material trap. Flow from the pump goes into the manual valve circuit, then passes into the EPC circuit. Pump pressure at this point is very high. Any foreign material not cleaned out here will be pumped through the transaxle on the first operation.

Fig 13: Locating Pump Bore Ring Spring

Courtesy of FORD MOTOR CO.

Install the pump bore ring spring between the case and the tab on the pump bore ring.

NOTE: Use the pump shaft to align the pump cover during installation.

Install the pump cover and bolts.
- Tighten to 13 Nm (10 lb-ft).
  
  Fig 14: Locating Pump Cover And Bolts
  Courtesy of FORD MOTOR CO.
Install the B8 check ball.

Fig 15: Locating B8 Check Ball
Courtesy of FORD MOTOR CO.
Install the separator plate and the gaskets.

Fig 16: Locating Separator Plate And Gaskets
Courtesy of FORD MOTOR CO.
Install the bolts.
- Tighten to 10 Nm (89 lb-in).
  
  Fig 17: Locating Separator Plate Bolts
  Courtesy of FORD MOTOR CO.
Using the special tool, assemble the main control assembly.

Fig 18: Identifying Special Tool (307-394)
Courtesy of FORD MOTOR CO.
Install the bolts.
- Tighten to 13 Nm (10 lb-ft).
  
  Fig 19: Locating Pump Bolts
  Courtesy of FORD MOTOR CO.