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Sun and Shell Assembly - Assembly: Assembly

  1. Install the direct one-way clutch assembly.
    1. Install the No. 7 thrust washer.
    2. Install the direct one-way clutch assembly.
      Fig 1: Identifying No. 7 Thrust Washer And Direct One-Way Clutch Assembly
      G04661463Courtesy of FORD MOTOR CO.
    2. NOTE: Lightly coat the O-rings with petroleum jelly.
    Fig 2: Locating O-Rings
    G04661464Courtesy of FORD MOTOR CO.
  2. Install new O-rings.
  3. Install the forward clutch assembly.
    Fig 3: Installing Forward Clutch Assembly
    G04661465Courtesy of FORD MOTOR CO.
    4. NOTE: The spring retainer assembly contains both oval and circular holes. Make sure that the washer tabs lock into the oval holes.
    Fig 4: Locating No. 6 Rear Clutch Sun Gear Thrust Washer
    G04661466Courtesy of FORD MOTOR CO.
  4. Install the No. 6 rear clutch sun gear thrust washer.
  5. Install the overdrive drum.
    Fig 5: Locating Overdrive Drum
    G04661467Courtesy of FORD MOTOR CO.
    6. NOTE: The lip on the bearing goes over the hub.
    Fig 6: Locating No. 10 Thrust Bearing
    G04661468Courtesy of FORD MOTOR CO.
  6. Using petroleum jelly to hold the parts in place, install the No. 10 thrust bearing.
  7. Install the rear clutch hub and the No. 10 thrust bearing.
    Fig 7: Locating Rear Clutch Hub
    G04661469Courtesy of FORD MOTOR CO.
    8. NOTE: The lip on the bearing goes down over the hub.
    Fig 8: Locating No. 11 Thrust Bearing
    G04661470Courtesy of FORD MOTOR CO.
  8. Install the No. 11 thrust bearing.
  9. Install the front sun shell.
    Fig 9: Locating Front Sun Shell
    G04661471Courtesy of FORD MOTOR CO.
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