LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Ford >> 2007 >> Expedition RWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine >> Installation >> Engine
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Engine Mechanical: Mechanical: Engine: Installation: Engine

Special Tools

Illustration Tool Name Tool Number
GF0000339
 Lifting Bracket, Engine 303-F047 (014-00073) or equivalent
Material

Item Specification
Motorcraft Premium Gold Engine Coolant with Bittering Agent (US only)
VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color)		 WSS-M97B51-A1
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil
XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalent		 WSS-M2C930-A
Threadlock 262
TA-26		 WSK-M2G351-A6
  1. Using a suitable floor crane, position the engine assembly into the vehicle.
  2. Remove the special tool.
    3. Fig 1: Identifying Special Tool (303-F047)
    G03920205Courtesy of FORD MOTOR CO.
    CAUTION: Only use hand tools when installing the engine support insulator through bolt or damage to the engine support insulator-to-cylinder block bracket can occur.
    NOTE: LH shown, RH similar.
  3. Install the LH and RH engine support insulator bolts.
    • Apply threadlock to the bolt threads prior to installation.
    • Tighten to 350 Nm (258 lb-ft).
    4. Fig 2: Engine Support Insulator Through Bolt
    GF0022043Courtesy of FORD MOTOR CO.
    NOTE: Align the engine-to-transmission dowels before installing the engine-to-transmission bolts.
  4. Install the lower 5 transmission-to-engine bolts.
    • Tighten to 48 Nm (35 lb-ft).
    5. Fig 3: Lower Transmission-To-Engine Bolts
    GF0002676Courtesy of FORD MOTOR CO.
  5. Install the 4 exhaust manifold-to-catalytic converter nuts.
    • Tighten to 40 Nm (30 lb-ft).
    6. Fig 4: Locating Exhaust Manifold Flange Nuts
    GF0002678Courtesy of FORD MOTOR CO.
  6. Connect the heated exhaust gas oxygen sensor (HO2S) electrical connectors.
    7. Fig 5: Identifying Heated Exhaust Gas Oxygen Sensor (HO2S) Electrical Connectors
    GF0005552Courtesy of FORD MOTOR CO.
  7. Install new torque converter-to-flexplate nuts.
    • Tighten to 35 Nm (26 lb-ft).
    8. Fig 6: Locating Torque Converter-To-Flexplate Nuts
    GF0002674Courtesy of FORD MOTOR CO.
  8. Install the cylinder block opening cover.
    9. Fig 7: Locating Cylinder Block Opening Cover
    GF0002673Courtesy of FORD MOTOR CO.
  9. Install the flexplate inspection cover and the 2 bolts.
    • Tighten to 35 Nm (26 lb-ft).
    10. Fig 8: Locating Flexplate Inspection Cover Bolts
    GF0002672Courtesy of FORD MOTOR CO.
  10. Install the upper 2 transmission-to-engine bolts.
    • Tighten to 48 Nm (35 lb-ft).
    11. Fig 9: Locating Upper Transmission-To-Engine Bolts
    GF0022053Courtesy of FORD MOTOR CO.
  11. Position the starter wiring harness and transmission fluid cooler tube support brackets and install the nut.
    • Tighten to 10 Nm (89 lb-in).
    12. Fig 10: Stud With Starter Wiring Harness & Transmission Fluid Cooler Tube Support Brackets
    GF0022024Courtesy of FORD MOTOR CO.
  12. Connect the starter wiring harness retainer.
    13. Fig 11: Locating Starter Wiring Harness Support Bracket
    GF0002669Courtesy of FORD MOTOR CO.
  13. Install a new oil filter.
    • Tighten to 15 Nm (11 lb-ft).
    14. Fig 12: Oil Filter
    GF0022042Courtesy of FORD MOTOR CO.
  14. Position the power steering pump and install the stud bolt and the 2 bolts.
    • Tighten to 25 Nm (18 lb-ft).
    15. Fig 13: Power Steering Pump Fasteners
    GF0022039Courtesy of FORD MOTOR CO.
  15. Connect the wiring harness position retainer to the power steering pump stud bolt.
    16. Fig 14: Wiring Harness Position Retainer
    GF0022019Courtesy of FORD MOTOR CO.
  16. Connect the wiring harness position retainer and the engine oil pressure (EOP) switch electrical connector.
    17. Fig 15: Engine Oil Pressure (EOP) Switch Electrical Connector & Wiring Harness Position Retainer
    GF0022020Courtesy of FORD MOTOR CO.
  17. Install the power steering pump support bracket and the nut.
    • Tighten to 10 Nm (89 lb-in).
    18. Fig 16: Locating Power Steering Pressure Hose Support Bracket Nut
    GF0002607Courtesy of FORD MOTOR CO.
  18. If equipped, connect the block heater wiring harness retainers.
    19. Fig 17: Block Heater Wiring Harness Retainers
    GF0022038Courtesy of FORD MOTOR CO.
  19. If equipped, connect the block heater electrical connector.
    20. Fig 18: Locating Block Heater Electrical Connector
    G03920195Courtesy of FORD MOTOR CO.
  20. Position the A/C compressor and install the 3 stud bolts.
    • Tighten to 25 Nm (18 lb-ft).
    21. Fig 19: A/C Compressor Bolts
    GF0022041Courtesy of FORD MOTOR CO.
  21. Connect the wiring harness position retainer and the crankshaft position (CKP) sensor and A/C compressor electrical connectors.
    22. Fig 20: Crankshaft Position (CKP) Sensor & A/C Compressor Electrical Connectors
    GF0022040Courtesy of FORD MOTOR CO.
  22. Install the clip and connect the degas bottle coolant outlet hose quick connect coupling.
    23. Fig 21: Degas Bottle Coolant Outlet Hose Quick Connect Coupling
    GF0022037Courtesy of FORD MOTOR CO.
  23. Position the ground cable and install the bolt.
    • Tighten to 10 Nm (89 lb-in).
    24. Fig 22: Ground Cable & Bolt
    GF0022034Courtesy of FORD MOTOR CO.
  24. Position the 2 heater coolant hoses and connect the quick connect couplings.
    25. Fig 23: Heater Coolant Hose Quick Connect Couplings
    GF0022036Courtesy of FORD MOTOR CO.
  25. Connect the heater coolant hose quick connect coupling.
    26. Fig 24: Heater Coolant Hose Quick Connect Coupling
    GF0022035Courtesy of FORD MOTOR CO.
  26. If equipped, connect the 2 auxiliary heat coolant hose quick connect couplings.
    27. Fig 25: Locating Auxiliary Heat Coolant Hoses
    GF0022005Courtesy of FORD MOTOR CO.
  27. Connect the PCM electrical connector.
    28. Fig 26: Powertrain Control Module (PCM) Electrical Connector
    GF0022008Courtesy of FORD MOTOR CO.
  28. Connect the wiring harness retainer and ground cable and install the nut.
    • Tighten to 10 Nm (89 lb-in).
    29. Fig 27: Ground Cable, Nut & Wiring Harness Retainer
    GF0022007Courtesy of FORD MOTOR CO.
  29. Install the accessory drive belt.
  30. Install the bypass tube. For additional information, refer to ENGINE COOLING article.
  31. Install the cooling module. For additional information, refer to ENGINE COOLING article.
  32. If servicing the engine on a four wheel drive (4WD) vehicle, install the front drive shaft. For additional information, refer to DRIVESHAFT article.
  33. Install the starter. For additional information, refer to STARTING SYSTEM article.
  34. Install the hood.
  35. Fill the crankcase with clean engine oil.
  36. Fill and bleed the engine cooling system. For additional information, refer to ENGINE COOLING article.
  37. Fill and bleed the power steering system. For additional information, refer to STEERING SYSTEM - GENERAL INFORMATION article.
scientia non olet · About LEMON Manuals