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Sun and Shell Assembly - Assembly: Assembly

  1. Install the direct one-way clutch assembly
    1. Install the No. 7 thrust washer.
    2. Install the direct one-way clutch assembly.
    2. Fig 1: Identifying No. 7 Thrust Washer & Direct One-Way Clutch Assembly
    GF0020351Courtesy of FORD MOTOR CO.
    NOTE: Lightly coat the O-rings with petroleum jelly.
  2. Install new O-rings.
    3. Fig 2: O-Rings
    GF0020352Courtesy of FORD MOTOR CO.
  3. Install the forward clutch assembly.
    4. Fig 3: Forward Clutch Assembly
    GF0020353Courtesy of FORD MOTOR CO.
    NOTE: The spring retainer assembly contains both oval and circular holes. Make sure that the washer tabs lock into the oval holes.
  4. Install the No. 6 rear clutch sun gear thrust washer.
    5. Fig 4: No. 6 Forward Clutch Thrust Washer
    GF0020311Courtesy of FORD MOTOR CO.
  5. Install the overdrive drum.
    6. Fig 5: Overdrive Drum
    GF0020305Courtesy of FORD MOTOR CO.
    NOTE: The lip on the bearing goes over the hub.
  6. Using petroleum jelly to hold the parts in place, install the No. 10 thrust bearing.
    7. Fig 6: No. 10 Thrust Bearing
    GF0020354Courtesy of FORD MOTOR CO.
  7. Install the rear clutch hub and the No. 10 thrust bearing.
    8. Fig 7: Intermediate Clutch Hub
    GF0020303Courtesy of FORD MOTOR CO.
    NOTE: The lip on the bearing goes down over the hub.
  8. Install the No. 11 thrust bearing.
    9. Fig 8: No. 11 Needle Bearing
    GF0020302Courtesy of FORD MOTOR CO.
  9. Install the front sun shell.
    10. Fig 9: Front Sun Shell
    GF0020301Courtesy of FORD MOTOR CO.
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