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Engine Mechanical: Mechanical: Engine: Removal: Engine

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Special Tool(s) / General Equipment 

GFD344754Courtesy of FORD MOTOR COMPANY
 303-1246 Engine Spreader Bar TKIT-2006UF-FLM TKIT-2006UF-ROW
GFD344755Courtesy of FORD MOTOR COMPANY
 303-1654 Lift Eyes
Floor Crane
Mounting Stand
Oil Drain Equipment

Materials 

Name Specification
Motorcraft® Metal Brake Parts Cleaner PM-4-A, PM-4-B -
NOTE: This procedure is considered a major service repair. For Ford warranty coverage, the vehicle must be returned to the Multimatic vehicle assembly and repair facility.
  1. With the vehicle in NEUTRAL, position it on a hoist using the front and mid lift points. Refer to: Jacking and Lifting - Overview .
  2. Remove the bolts and the engine underbody cover.
    GFD344422Courtesy of FORD MOTOR COMPANY
  3. Lower the vehicle and position the hoist using the front and rear lift points. Refer to: Jacking and Lifting - Overview .
    • Remove the oil pan drain plugs and drain the engine oil. Use the General Equipment: Oil Drain Equipment

    • Install the oil pan drain bolts.

      Torque: 18 lb.ft (24 Nm)

    GFD344429Courtesy of FORD MOTOR COMPANY
  5. NOTE: Use a Lisle® 61570 - 76 mm - 14 flutes end cap wrench.
    NOTE: Place a rag over the cross bar when removing the oil filter to catch drips from the oil filter.

    Using a oil filter end cap wrench, remove and discard the engine oil filter.

    GFD344424Courtesy of FORD MOTOR COMPANY
    • Remove the auxiliary oil cooler drain plug and drain the auxiliary oil cooler lines and engine oil pump assembly. Use the General Equipment: Oil Drain Equipment

    • Install the oil pan drain plug.

      Torque: 18 lb.ft (24 Nm)

    GFD344430Courtesy of FORD MOTOR COMPANY
  7. Remove the nuts and the LH turbocharger heat shield.
    GFD344723Courtesy of FORD MOTOR COMPANY
  8. Remove the 2 nuts (1 shown) and the RH turbocharger heat shield.
    GFD344737Courtesy of FORD MOTOR COMPANY
    1. Remove the auxiliary oil cooler supply and return tube support bracket bolt.
    2. NOTE: Use a AN Wrench (such as an Summit Racing® AN hose end wrench, or equivalent).
      NOTE: Only use the appropriately sized AN Wrench to hold the male fitting while loosening the female fitting.

      Loosen the auxiliary oil cooler supply and return tube fittings.

    3. Remove the bolt and the auxiliary oil cooler return tube.
    4. Remove the bolt and the auxiliary oil cooler supply tube.
    GFD344436Courtesy of FORD MOTOR COMPANY
    1. Remove and discard the O-ring seals.
    2. Inspect the 37 degree flare of the auxiliary oil cooler supply and return tubes for damage and replace if necessary.
    GFD344437Courtesy of FORD MOTOR COMPANY
  11. If not replaced, clean the lower auxiliary oil cooler supply and return tubes with brake clean.

    Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    GFD344438Courtesy of FORD MOTOR COMPANY
  12. Remove the bolts and position the oil pump supply and return tube aside.
    GFD344674Courtesy of FORD MOTOR COMPANY
  13. Remove the LH turbocharger coolant supply and return tubes. Refer to: Turbocharger Coolant Supply Tube LH . Refer to: Turbocharger Coolant Return Tube LH .
  14. Remove the RH turbocharger coolant supply and return tubes. Refer to: Turbocharger Coolant Supply Tube RH . Refer to: Turbocharger Coolant Return Tube RH .
  15. Remove the RH and LH turbochargers. Refer to: Turbocharger RH . Refer to: Turbocharger LH .
  16. Remove the degas bottle. Refer to: Degas Bottle .
  17. Remove the intake manifold. Refer to: Intake Manifold  .
  18. Remove the accessory drive belt. Refer to: Accessory Drive Belt .
  19. Remove the oil pump belt. Refer to: Oil Pump Drive Belt .
  20. Remove the rear frame structure and powertrain. Refer to: Rear Frame Structure and Powertrain .
  21. Remove the crankcase vent tube.
    GFD344756Courtesy of FORD MOTOR COMPANY
    • Disconnect the crankcase pressure sensor electrical connector.

    • Remove the crankcase vent tube.

    GFD344757Courtesy of FORD MOTOR COMPANY
    • Disconnect the PCM electrical connector.

    • Disconnect the engine harness electrical connectors.

    GFD344758Courtesy of FORD MOTOR COMPANY
  24. Install the RH engine lift eye. Use Special Service Tool: 303-1654 Lift Eyes.

    Torque: 18 lb.ft (25 Nm)

    GFD344759Courtesy of FORD MOTOR COMPANY
  25. Position the engine spreader bar into the RH engine lift eye. Use Special Service Tool: 303-1246 Engine Spreader Bar.
    GFD344760Courtesy of FORD MOTOR COMPANY
  26. Position the LH engine lift eye onto the engine spreader bar and install the bolts. Use Special Service Tool: 303-1654 Lift Eyes.

    Torque: 18 lb.ft (25 Nm)

    GFD344761Courtesy of FORD MOTOR COMPANY
  27. Install a floor crane and remove the engine assembly. Use the General Equipment: Floor Crane
    GFD344762Courtesy of FORD MOTOR COMPANY
    • Remove the bolts and the starter ring gear.

    • Discard the bolts.

    GFD344691Courtesy of FORD MOTOR COMPANY
  29. Remove the crankshaft sensor ring.
    GFD344521Courtesy of FORD MOTOR COMPANY
  30. NOTE: Install the engine stand bolts into the cylinder block only. Do not install the bolts into the oil pan.

    Mount the engine to the mounting stand. Use the General Equipment: Mounting Stand

    GFD344763Courtesy of FORD MOTOR COMPANY
  31. Remove Special Service Tool: 303-1654 Lift Eyes, 303-1246 Engine Spreader Bar. Use the General Equipment: Floor Crane
GFD344764Courtesy of FORD MOTOR COMPANY
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