Transfer Case

For information on Ford Color Coded Illustrations, refer to OEM COLOR CODING .

All vehicles

Install a new compression seal.

Courtesy of FORD MOTOR COMPANY
Install the PTU.

Courtesy of FORD MOTOR COMPANY
Install the new top PTU bolts.
Torque

: 59 lb.ft (80 Nm)

Courtesy of FORD MOTOR COMPANY
Install the new bottom PTU bolts.
Torque

: 59 lb.ft (80 Nm)

Courtesy of FORD MOTOR COMPANY
Check the PTU fluid level. REFER to: Transfer Case Fluid Level Check .
2.0L EcoBoost (177kW/240PS) - MI4
Install the PTU support bracket and the support bracket bolts.
Torque:

1: 18 lb.ft (25 Nm)

2: 46 lb.ft (63 Nm)

Courtesy of FORD MOTOR COMPANY

1.5L EcoBoost (132kW/180PS) - I4/1.6L EcoBoost (132kW/180PS) - Sigma
NOTE: 2.0L shown in illustration. 1.5L and 1.6L similar.

Install the PTU support bracket and the support bracket bolts.

Torque

:: 18 lb.ft (25 Nm)

Courtesy of FORD MOTOR COMPANY

All vehicles
Connect the PTU vent hose.

Courtesy of FORD MOTOR COMPANY
Install the PTU heat shield and heat shield bolts.
Torque

: 97 lb.in (11 Nm)

Courtesy of FORD MOTOR COMPANY
Install the RH halfshaft. REFER to: Front Halfshaft RH .
2.0L EcoBoost (177kW/240PS) - MI4
Install the catalytic converter. REFER to: Catalytic Converter .
Install the CAC tube.
Torque:

1: 44 lb.in (5 Nm)

2: 97 lb.in (11 Nm)

Courtesy of FORD MOTOR COMPANY
Install the rear driveshaft. REFER to: Rear Driveshaft .
1.6L EcoBoost (132kW/180PS) - Sigma
Install the CAC tube.
Torque

: 44 lb.in (5 Nm)

Courtesy of FORD MOTOR COMPANY

1.5L EcoBoost (132kW/180PS) - I4/1.6L EcoBoost (132kW/180PS) - Sigma
Align the index-mark on driveshaft to the PTU pinion flange.

Courtesy of FORD MOTOR COMPANY
Install the new driveshaft-to-pinion flange bolts.
Torque

: 26 lb.ft (35 Nm)

Courtesy of FORD MOTOR COMPANY

All vehicles

Courtesy of FORD MOTOR COMPANY