Possible Causes
- Network communication concern
- Battery/charging system concerns
- CCM
- ABS module
Harness Side
Harness Side
- R1: CHECK THE COMMUNICATION NETWORK
- Ignition ON, engine OFF.
- Press the Read Vehicle Information button to view the results of the modules communicating on the network.
- Retrieve the continuous memory DTCs.
- Does the CCM pass the Network Test?
Yes No Go to R2. DIAGNOSE the no communication with the CCM.
Refer to Module Communications Network article.
- R2: RECHECK FOR THE ABS MODULE DTCS
- Clear the ABS DTCs.
- Ignition OFF.
- Ignition ON, engine OFF.
- Carry out the ABS self-test.
- Is DTC U0104:xx or U0405:xx retrieved again?
Yes No Go to R3. The system is operating correctly at this time. The DTC may have been set due to high network traffic or an intermittent fault condition.
- R3: CHECK FOR DTC U3003:16 AND U3003:17
- Review the results from the ABS module self-test.
- Is DTC U3003:16 or U3003:17 present?
Yes No For DTC U3003:16, Go to PINPOINT TEST A .
For DTC U3003:17, Go to PINPOINT TEST F .For Flex NOT equipped with adaptive cruise control, Go to R5.
For Flex equipped with adaptive cruise control, Go to R4.
For MKT NOT equipped with adaptive cruise control, Go to R5.
For MKT equipped with adaptive cruise control, Go to R4.
For Taurus NOT equipped with adaptive cruise control, Go to R5.
For Taurus equipped with adaptive cruise control, Go to R4.
For all others, Go to R4.
- R4: CHECK FOR DTCS IN THE CCM
- Carry out the C-CM self-test.
- Are any DTCs present?
Yes No DIAGNOSE the CCM DTCs. REFER to the Cruise Control article. Go to R6.
- R5: CHECK FOR DTCS IN THE PCM
- Carry out the PCM KOEO self-test.
- Are any DTCs present?
Yes No DIAGNOSE the PCM DTCs. REFER to applicable Electronic Engine Controls article. Go to R6.
- R6: CHECK FOR OTHER CAUSES OF COMMUNICATION NETWORK CONCERN NOTE: If new modules were installed prior to the DTC being set, the module configuration can be incorrectly set during the PMI or the PMI may not have been carried out.
- Check the vehicle service history for recent service actions related to the CCM or ABS module. If recent service history is found:
- Verify the correct replacement module was installed - HVBOM may be used to verify correct part fitment.
- Verify the configuration of replacement module was correct - re-configure the module using as-built data if prior configuration is suspect.
- Verify the module was not obtained from a like vehicle and installed into customer vehicle - return the swapped module to source vehicle and obtain new replacement module.
- Operate the system and determine if the observable symptom is still present.
- Is the observable symptom still present?
Yes No Go to R7. The system is operating correctly at this time. The concern may have been due to incorrect parts replacement procedures or incorrect module configuration.
- Check the vehicle service history for recent service actions related to the CCM or ABS module. If recent service history is found:
- R7: CHECK FOR COMMUNICATION DTCS IN OTHER MODULES
- Retrieve the continuous memory DTCs.
- Is DTC U0104:xx or U0405:xx set in 1 or more modules in addition to the ABS module?
Yes No For Flex NOT equipped with adaptive cruise control, Go to R9.
For Flex equipped with adaptive cruise control, Go to R8.
For MKT NOT equipped with adaptive cruise control, Go to R9.
For MKT equipped with adaptive cruise control, Go to R8.
For Taurus NOT equipped with adaptive cruise control, Go to R9.
For Taurus equipped with adaptive cruise control, Go to R8.
For all others, Go to R8.Go to R10.
- R8: CHECK FOR CORRECT CCM OPERATION
- Ignition OFF.NOTE: The battery must be removed to access the ABS module electrical connector.
- Remove the battery. Refer to the appropriate procedure in Battery, Mounting and Cables article
- CCM connector disconnected. (C1582)
- ABS Module connector disconnected. (C135)
- Using a good light source, inspect all disconnected electrical connectors for the following:
- corrosion - install new connector or terminal and clean the module pins
- damaged or bent pins - install new terminals or pins
- pushed-out pins - install new pins as necessary
- spread terminals - install new terminals as necessary
- ABS Module connector connected. (C135) Make sure the connector seats and latches correctly.
- CCM connector connected. (C1582) Make sure the connector seats and latches correctly.
- Install the battery. Refer to the appropriate procedure in Battery, Mounting and Cables article
- Operate the system and determine if the concern is still present.
- Is the concern still present?
Yes No INSTALL a new CCM.
CHECK OASIS for any applicable TSBs.
If a TSB exists for this concern, DISCONTINUE this test and FOLLOW the TSB instructions.
If no TSBs address this concern, INSTALL a new CCM. REFER to the appropriate Cruise Control articleThe system is operating correctly at this time. The concern may have been caused by module connections. ADDRESS the root cause of any connector or pin issues.
- Ignition OFF.
- R9: CHECK FOR CORRECT PCM OPERATION
- Ignition OFF.
- R10: CHECK FOR CORRECT ABS MODULE OPERATION
- Ignition OFF.NOTE: The battery must be removed to access the ABS module electrical connector.
- Remove the battery. Refer to the appropriate procedure in Battery, Mounting and Cables article.
- ABS Module connector disconnected. (C135)
- CCM connector disconnected. (C1582)
- Using a good light source, inspect all disconnected electrical connectors for the following:
- corrosion - install new connector or terminal and clean the module pins
- damaged or bent pins - install new terminals or pins
- pushed-out pins - install new pins as necessary
- spread terminals - install new terminals as necessary
- CCM connector connected. (C1582) Make sure the connector seats and latches correctly.
- ABS Module connector connected. (C135) Make sure the connector seats and latches correctly.
- Install the battery. Refer to the appropriate procedure in Battery, Mounting and Cables article
- Operate the system and determine if the concern is still present.
- Is the concern still present?
Yes No INSTALL a new ABS module.
CHECK OASIS for any service articles: TSB, GSB, SSM or FSA.
If a service article exists for this concern, DISCONTINUE this test and FOLLOW the service article instructions.
If no service articles address this concern, INSTALL a new ABS module. REFER to Anti-Lock Brake System (ABS) and Stability Control article
ORDER a replacement ABS module and INCLUDE the RVC form.
If this is a Ford repair, INCLUDE the RVC on the warranty claim form.The system is operating correctly at this time. The concern may have been caused by module connections. ADDRESS the root cause of any connector or pin issues.
- Ignition OFF.
- R11: CHECK FOR CORRECT ABS OPERATION
- Ignition OFF.NOTE: The battery must be removed to access the ABS module electrical connector.
- Remove the battery. Refer to the appropriate procedure in Battery, Mounting and Cables article
- ABS Module connector disconnected. (C135)
- Using a good light source, inspect all disconnected electrical connectors for the following:
- corrosion - install new connector or terminal and clean the module pins
- damaged or bent pins - install new terminals or pins
- pushed-out pins - install new pins as necessary
- spread terminals - install new terminals as necessary
- ABS Module connector connected. (C135) Make sure the connector seats and latches correctly.
- Install the battery. Refer to the appropriate procedure in Battery, Mounting and Cables article
- Operate the system and determine if the concern is still present.
- Is the concern still present?
Yes No INSTALL a new ABS module.
CHECK OASIS for any service articles: TSB, GSB, SSM or FSA.
If a service article exists for this concern, DISCONTINUE this test and FOLLOW the service article instructions.
If no service articles address this concern, INSTALL a new ABS module and HCU assembly. REFER to Anti-Lock Brake System (ABS) and Stability Control article.
ORDER a replacement ABS module and HCU assembly. INCLUDE the RVC form.
If this is a Ford repair, INCLUDE the RVC on the warranty claim form.The system is operating correctly at this time. The concern may have been caused by module connections. ADDRESS the root cause of any connector or pin issues.
- Ignition OFF.